Coating capable of improving thickness of graphite layer on inner surface of precision casting and preparation process of coating

A precision casting and inner surface technology, applied in the direction of manufacturing tools, casting molding equipment, coatings, etc., can solve the problems that the graphite layer of high-nickel nodular cast iron castings cannot be applied, so as to promote the progress of nodularization, improve quality, and the formula is simple and practical Effect

Active Publication Date: 2014-12-31
西峡飞龙特种铸造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The coating has a density of 1200-1400kg / m3 and is composed of a solute and an organic solvent; the organic solvent is selected from one or more mixtures of methanol, ethanol, and isopropanol; the solute includes the following components in weight percentage: aluminum Bauxite 60-75%, attapulgite 1-5%, sodium bentonite 0.5-1.5%, amorphous graphite 2-10%, flake graphite 3-15%, iron red 2-10%, polyvinyl alcohol shrinkage Butyraldehyde 1-5%, surfactant 0.1-0.5%, dispersant 0.1-0.5%, hydrochloric acid solution 1-5%; but it is not suitable for improving the graphite layer of high-nickel ductile iron castings, so a kind of high-nickel ductile iron casting is required. Nickel Ductile Iron Graphite Layer Maximized Treatment Coating

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment one: a kind of coating that improves the thickness of the graphite layer on the inner surface of a precision casting, the coating includes an organic solvent and a solute, the organic solvent is ethanol, the solute includes 60 parts of bauxite, 3 parts of electrolytic cerium, and a sodium base 1 part of bentonite, 3 parts of graphite, 1 part of dispersant;

[0017] The particle size of the bauxite, electrolytic cerium, sodium bentonite and graphite is 200 mesh.

[0018] A preparation process for improving the thickness of the graphite layer on the inner surface of a precision casting, comprising the following steps: a, adding bauxite, graphite and a dispersant to an organic solvent and then stirring evenly;

[0019] b. Add 3 parts of electrolytic cerium and stir evenly;

[0020] c. Add 1 part of sodium bentonite and stir for 45 minutes to obtain the coating with a Baume degree of 60.

Embodiment 2

[0022] A coating for improving the thickness of the graphite layer on the inner surface of a precision casting, the coating includes an organic solvent and a solute, the organic solvent is ethanol, the solute includes 62 parts of bauxite, 5 parts of electrolytic cerium, and 2 parts of sodium bentonite, 5 parts of graphite, 1.3 parts of dispersant.

[0023] The particle size of the bauxite, electrolytic cerium, sodium bentonite and graphite is 200 mesh.

[0024] A preparation process for improving the thickness of the graphite layer on the inner surface of a precision casting, comprising the following steps: a, adding bauxite, graphite and a dispersant to an organic solvent and then stirring evenly;

[0025] b. Add 5 parts of electrolytic cerium and stir evenly;

[0026] c. Add 2 parts of sodium bentonite and stir for 40 minutes to obtain the coating with a Baume degree of 62.

Embodiment 3

[0027] Embodiment three: a kind of coating that improves the graphite layer thickness of precision casting inner surface, described coating comprises organic solvent and solute, and described organic solvent is ethanol, and described solute comprises bauxite 65 parts, electrolytic cerium 6 parts, sodium base 3 parts of bentonite, 7 parts of graphite, and 1.5 parts of dispersant.

[0028] The particle size of the bauxite, electrolytic cerium, sodium bentonite and graphite is 290 mesh.

[0029] A preparation process for improving the thickness of the graphite layer on the inner surface of a precision casting, comprising the following steps: a, adding bauxite, graphite and a dispersant to an organic solvent and then stirring evenly;

[0030] b. Add 6 parts of electrolytic cerium and stir evenly;

[0031] c. Add 3 parts of sodium bentonite and stir for 50 minutes to obtain the coating with a Baume degree of 61.

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Abstract

The invention discloses a coating capable of improving the thickness of a graphite layer on the inner surface of a precision casting. The coating comprises an organic solvent and a solute, wherein the organic solvent is ethyl alcohol, and the solute comprises 60-65 parts of bauxite, 3-6 parts of electrolytic cerium, 1-3 parts of sodium bentonite, 3-7 parts of graphite and 1-1.5 parts of a dispersing agent. The baume degree of the coating is 62-68. According to the invention, 200-300-mesh bauxite, graphite, sodium bentonite and electrolytic cerium are adopted, and the active electrolytic cerium is added in a refractory material, so that a matrix can have good high-temperature strength and stability. The electrolytic cerium can promote the ductile progress of high-nickel austenitic nodular cast iron and reduces the formation of layered graphite layers. The coating is simple in formula, practical, simple and convenient in preparation process and full in effect and is worthy of application and promotion.

Description

technical field [0001] The invention belongs to the technical field of casting auxiliary materials, and in particular relates to a coating for improving the graphite layer thickness on the inner surface of precision castings and a preparation process thereof. Background technique [0002] High-nickel austenitic ductile iron has been used more and more in the manufacture of automobile exhaust pipes due to its good heat resistance and corrosion resistance, but due to its special solidification method, the cooling process of its inner surface is difficult The crystallization conditions are different from the outside, and it has a different structure and performance from the inside, which makes flake graphite defects appear on the inner surface, especially complex pipe castings; it seriously affects the quality of the castings, resulting in lower product qualification rates and performance declines, and This kind of defect often occurs at the intersection of pipe fittings or h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00
Inventor 闫国福刘松奇齐晓军
Owner 西峡飞龙特种铸造有限公司
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