Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Moisture-proof method of porous composite quartz ceramic material

A quartz ceramic and slurry technology, applied in the field of porous composite quartz ceramic materials, can solve the problems of harmful normal operation of electronic components in the radome, poor comprehensive mechanical properties, low thermal expansion coefficient and low dielectric constant, etc. The effect of improving mechanical properties, electrical properties of materials, and enhanced wave transmission properties

Active Publication Date: 2016-05-04
湖北三江航天江北机械工程有限公司
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Porous composite quartz ceramic materials are the most popular in recent years because of their excellent electrical insulation, electromagnetic wave permeability, thermal shock resistance, low thermal expansion coefficient, low stable dielectric constant and dielectric loss tangent, and good strength stability at high temperatures. The radome material widely used in many types of missiles at home and abroad developed in the past ten years, but due to its own porous structure and hydrophilic surface, this material has poor moisture resistance and water resistance on the one hand. After the material absorbs moisture, The wave-transmitting performance of the radome is affected, and it is extremely harmful to the normal operation of the electronic components in the radome; The comprehensive mechanical properties of the material are poor, which cannot meet the requirements of severe environments such as high-speed aerodynamic heating, loading, and raindrop impact when the missile is flying at a high Mach number
[0003] At present, there is no moisture-proof method that can reduce the moisture absorption rate of porous composite quartz ceramic materials to 0.07-0.4%, and at the same time ensure its superior electrical properties (dielectric constant ≤ 2.9) and excellent appearance properties.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The moisture-proof method of porous composite quartz ceramic wave-transmitting cover (referred to as wave-transmitting cover) with low moisture absorption rate and high electrical performance is as follows:

[0026] 1) Prepare a mixed solution of dimethyldichlorosilane and n-hexane according to the volume ratio of 1:3.

[0027] 2) Bake the wave-transmitting cover at 50°C for 60min.

[0028] 3) Soak the wave-transmitting mouth cover treated in step 2) in the mixed solution in step 1) for 30 minutes.

[0029] 4) Bake the wave-transmitting port cover treated in step 3) at 30°C for 8h;

[0030] 5) The SiO 2 Quartz powder with a content of 99.99% is uniformly added with a density of 1.22g / cm 3 In the silica sol, stir evenly to form a slurry with sealing ability.

[0031] 6) Use a brush and the slurry in step 5) to repair the pits in the wave-transmitting port cover in step 4).

[0032] 7) Place the repaired wave-transmitting port cover in step 6) in an oven at 100° C. f...

Embodiment 2

[0040] The moisture-proof method of porous composite quartz ceramic thermal insulation frame (referred to as thermal insulation frame) with low moisture absorption rate and high electrical performance is as follows:

[0041] 1) Prepare a mixed solution of trimethylchlorosilane hexamethyldichlorosiloxane and n-hexane according to the volume ratio of 1:5.

[0042] 2) Bake the heat insulation frame at 50°C for 30min.

[0043] 3) Soak the porous composite quartz ceramic heat insulating frame treated in step 2) in the mixed solution in step 1) for 30 minutes.

[0044] 4) Bake the heat insulation frame treated in step 3) at 50°C for 3h;

[0045] 5) The SiO 2 Quartz powder with a content of 99.99% is uniformly added with a density of 1.20g / cm 3 In the silica sol, stir evenly to form a slurry with sealing ability.

[0046] 6) Repair the pits in the heat insulation frame in step 4) with a brush and the slurry in step 5).

[0047] 7) Place the heat insulation frame repaired in step...

Embodiment 3

[0055] The moisture-proof method of porous composite quartz ceramic wave-transmitting plate (referred to as wave-transmitting plate) with low moisture absorption rate and high electrical performance is as follows:

[0056] 1) Prepare a mixed solution of hexamethyldichlorosiloxane and alkane solvent n-pentane in a volume ratio of 1:7.

[0057] 2) Bake the insulation board at 70°C for 50min.

[0058] 3) Soak the wave-transmitting plate treated in step 2) in the mixed solution in step 1) for 120 min.

[0059] 4) Bake the wave-transmitting plate treated in step 3) at 30°C for 5h;

[0060] 5) The SiO 2 Quartz powder with a content of 99.99% is uniformly added with a density of 1.25g / cm 3 In the silica sol, stir evenly to form a slurry with sealing ability.

[0061] 6) Repair the pits in the porous wave-transmitting plate in step 4) with a brush and the slurry in step 5).

[0062] 7) Place the repaired wave-transmitting plate in step 6) in an oven at 100°C for 1 hour.

[0063] 8...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a moistureproof method of a porous composite quartz ceramic material. The method comprises the following steps: 1) preparing mixed liquid of an organosilicon compound and an alkane solvent; 2) roasting a porous composite quartz ceramic material; 3) soaking the roasted material in the mixed liquid prepared in the step 1) and then roasting; 4) preparing slurry with a hole sealing capacity; 5) repairing pits of the material which is roasted in the step 3) by using slurry obtained in the step 4); 6) roasting and polishing the repaired material; 7) repeating the steps 5)-6) till the surface of the material has no pits; 8) uniformly spraying mixed liquid of tetraethoxysilane, polytetrafluoroethylene resin and anhydrous ethanol on the material treated in the step 7); and 9) drying under reduced pressure. The porous composite quartz ceramic material treated by the method disclosed by the invention is good in electric performance and strong in wave permeability and has relatively good moisture resistance, appearance quality and mechanical property.

Description

technical field [0001] The invention relates to the technical field of porous composite quartz ceramic materials, in particular to a moisture-proof method for porous quartz fiber reinforced quartz ceramic materials (referred to as porous composite quartz ceramic materials). Background technique [0002] Porous composite quartz ceramic material is one of the most popular materials in recent years due to its excellent electrical insulation, electromagnetic wave permeability, thermal shock resistance, low thermal expansion coefficient, low and stable dielectric constant and dielectric loss tangent, and good strength stability at high temperature. The radome material widely used in many types of missiles at home and abroad developed in the past ten years, but this material has poor moisture resistance and water resistance due to its own porous structure and hydrophilic surface, and after the material absorbs moisture, The wave transmission performance of the radome is affected, ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C04B41/89
Inventor 雷宁佘平江尹正帅王芬张军
Owner 湖北三江航天江北机械工程有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products