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A kind of iron-copper based powder metallurgy anti-friction material and preparation method thereof

A technology of powder metallurgy and anti-friction materials, which is applied in the field of composite materials, can solve the problems of low physical and technological properties of powder metallurgy anti-friction materials, reduce the load bearing and service life of materials, damage the mechanical properties of the matrix, etc., and achieve wear resistance Excellent, improved mechanical properties, easy to control parameters

Active Publication Date: 2016-11-30
仪征市瑞福投资发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, powder metallurgy iron-copper-based antifriction materials have the characteristics of both copper-based and iron-based antifriction materials, and have the advantages of good wear resistance, high bearing capacity, and corrosion resistance. Iron-copper-based antifriction materials with high copper content The corrosion resistance and running-in performance of friction materials are outstanding, and the running noise is relatively low; but too high copper content will damage the mechanical properties of the matrix, thereby reducing the load bearing and service life of the material, which limits this type of iron-copper base with high copper content. Anti-friction materials in a wider range of applications
However, the raw material formula and sintering process of powder metallurgy anti-friction materials in my country are still at a backward stage compared with foreign countries, which leads to low physical and technological properties of powder metallurgy anti-friction materials.
Compared with foreign technology, there is still a big gap

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] An iron-copper-based powder metallurgy antifriction material, made of the following raw materials in proportion by weight: 72 parts of mixed powder, 5 parts of aluminum oxide powder, 3 parts of zinc oxide, 2 parts of barium oxide, 4 parts of graphite fluoride, micro 4 parts of wax powder, 3 parts of nickel oxide powder, 10 parts of tin powder, 2 parts of zirconia powder and 3 parts of silicon carbide powder. Wherein, the mixed powder is formed by mixing bronze powder and carbonyl iron powder, the mass percentage of bronze powder is 45%, and the mass percentage of carbonyl iron powder is 55%.

[0022] Mixed powder is 300 mesh, alumina powder is 200 mesh, zinc oxide is 200 mesh, barium oxide is 100 mesh, fluorinated graphite is 100 mesh, micro wax powder is 100 mesh, nickel oxide powder is 200 mesh, tin powder is 250 mesh Mesh, zirconia powder is 200 mesh and silicon carbide powder is 100 mesh.

[0023] Its preparation method is as follows:

[0024] A. Mixing: Weigh the...

Embodiment 2

[0029] An iron-copper-based powder metallurgy anti-friction material, made of the following raw materials in proportion by weight: 73 parts of mixed powder, 6 parts of aluminum oxide powder, 4 parts of zinc oxide, 3 parts of barium oxide, 6 parts of graphite fluoride, micro 5 parts of wax powder, 4 parts of nickel oxide powder, 11 parts of tin powder, 3 parts of zirconia powder and 4 parts of silicon carbide powder. Wherein, the mixed powder is formed by mixing bronze powder and carbonyl iron powder, the mass percentage of bronze powder is 46%, and the mass percentage of carbonyl iron powder is 54%.

[0030] Mixed powder is 300 mesh, alumina powder is 200 mesh, zinc oxide is 200 mesh, barium oxide is 100 mesh, fluorinated graphite is 100 mesh, micro wax powder is 100 mesh, nickel oxide powder is 200 mesh, tin powder is 250 mesh Mesh, zirconia powder is 200 mesh and silicon carbide powder is 100 mesh.

[0031] Its preparation method is as follows:

[0032] A. Mixing: Weigh th...

Embodiment 3

[0037] An iron-copper-based powder metallurgy anti-friction material, made of the following raw materials in proportion by weight: 74 parts of mixed powder, 7 parts of aluminum oxide powder, 6 parts of zinc oxide, 4 parts of barium oxide, 7 parts of graphite fluoride, micro 7 parts of wax powder, 6 parts of nickel oxide powder, 13 parts of tin powder, 4 parts of zirconia powder and 5 parts of silicon carbide powder. Wherein, the mixed powder is formed by mixing bronze powder and carbonyl iron powder, the mass percentage of bronze powder is 47%, and the mass percentage of carbonyl iron powder is 53%.

[0038] Mixed powder is 300 mesh, alumina powder is 200 mesh, zinc oxide is 200 mesh, barium oxide is 100 mesh, fluorinated graphite is 100 mesh, micro wax powder is 100 mesh, nickel oxide powder is 200 mesh, tin powder is 250 mesh Mesh, zirconia powder is 200 mesh and silicon carbide powder is 100 mesh.

[0039] Its preparation method is as follows:

[0040] A. Mixing: Weigh th...

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Abstract

The invention discloses a ferrum- and copper-based powder metallurgy antifriction material and a preparation method thereof. The material is prepared from the following raw materials in part by weight: 72 to 75 parts of mixed powder, 5 to 8 parts of alumina powder, 3 to 7 parts of zinc oxide, 2 to 5 parts of barium oxide, 4 to 8 parts of carbon monofluoride, 4 to 8 parts of micronized wax, 3 to 7 parts of nickel oxide powder, 10 to 14 parts of tin powder, 2 to 5 parts of zirconium dioxide powder and 3 to 6 parts of carborundum powder. The preparation method comprises the following steps of mixing, pressing, sintering, shaping and impregnating oil. The antifriction material is excellent in wear-resisting property, low in friction coefficient, low in running noise, high in mechanical property, large in bearable load, wide in application range and low in price, and meets the requirement on environment friendliness as components do not contain harmful lead; moreover, the preparation process is simple, parameters are easy to control, the production process is safe and environment-friendly, and the antifriction material is suitable for large-scale industrial production.

Description

technical field [0001] The invention relates to a composite material, in particular to an iron-copper-based powder metallurgy anti-friction material and a preparation method thereof. Background technique [0002] Powder metallurgy is an industrial technology for producing metal powder or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, forming and sintering to produce metal materials, composite materials and various types of products. Powder metallurgy has unique chemical composition and mechanical and physical properties, which cannot be obtained by traditional casting methods. The use of powder metallurgy technology can directly make porous, semi-dense or fully dense materials and products, such as oil bearings, gears, cams, guide rods, knives, etc., which is a less cutting process. Compared with traditional melting and casting methods, powder metallurgy has the following characteristics: [0003] (1) Powder metallurgy technology ca...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F1/00B22F3/16C22C32/00C22C30/06C22C1/05
Inventor 李烈熊
Owner 仪征市瑞福投资发展有限公司
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