Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Hard aluminum alloy for metal die casting of precision electronic product structural member

Inactive Publication Date: 2015-08-05
陈灿
View PDF5 Cites 14 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In December 1998, a magnesium melting furnace crucible ruptured and leaked in a die-casting factory in Hyogo Prefecture, Japan. A large amount of magnesium liquid flowed out to the machine bed and the ground, and then a fire broke out, and the factory was completely burned down, causing many casualties.
[0007] In March 1999, a molten magnesium leakage accident occurred in a workshop in Mie Prefecture, Japan. The molten magnesium flowed out from the corrosion hole of the crucible, and reacted with the heat-insulating refractory material in the furnace to catch fire, and the workshop burned down.
[0008] On March 20, 2001, the Spanish Dalphimetal Company (manufacturing magnesium alloy auto parts) accidentally generated sparks when cleaning and collecting magnesium scraps, which ignited the magnesium scraps and caused a fire
[0014] At present, aluminum alloys are used as raw materials for electronic product structural parts. Aluminum alloys have low density, light weight, and good thermal and electrical conductivity. However, with the rapid development of digital technology, the thickness and strength requirements of digital product structural parts are getting higher and higher. The higher the thickness, the 0.7mm wall thickness and 320MPa tensile strength of aluminum alloy electronic product structural parts can no longer keep up with the needs of new technologies. In practical applications, the fluidity of this technology cannot meet the requirements of high-precision die-casting. Type aluminum alloys are at a disadvantage in terms of strength and fluidity of molten metal

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Hard aluminum alloy for metal die casting of precision electronic product structural member
  • Hard aluminum alloy for metal die casting of precision electronic product structural member
  • Hard aluminum alloy for metal die casting of precision electronic product structural member

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Step 1: The ingredients are shown in Table 1-1.

[0043]

[0044] Step 2: Melting

[0045] The alloy is smelted in a graphite crucible resistance furnace. Aluminum-silicon alloy, aluminum-manganese alloy, aluminum-nickel alloy, aluminum-chromium alloy and pure aluminum ingot are loaded at room temperature at the same time; aluminum-copper alloy and pure zinc ingot are added at 720°C; aluminum-titanium-boron rare-earth alloy is added at 740°C and stirred for 5 minutes. Use C 2 Cl 6 For refining with refining agent, the amount of flux added during refining is about 2% of the weight of the raw material. Stir up and down with a refining spoon until the liquid surface becomes a mirror surface. After standing for 10 minutes, remove the slag, add a small amount of covering agent, add pure magnesium ingot, and stand still. Leave it for 5 minutes, stir evenly, and then die-cast at 720°C.

[0046] Step 3: Die casting manufacturing

[0047] 1600N horizontal cold-chamber die-casting mac...

Embodiment 2

[0053] Step 1: The ingredients are shown in Table 2-1.

[0054]

[0055] Step 2: Melting

[0056] The alloy is smelted in a graphite crucible resistance furnace. Aluminum-silicon alloy, aluminum-manganese alloy, aluminum-nickel alloy, aluminum-chromium alloy, aluminum-vanadium alloy and pure aluminum ingot are simultaneously loaded into the furnace at room temperature; aluminum-copper alloy and pure zinc ingot are added at 720°C; after aluminum-titanium-boron rare-earth alloy is added at 740°C Stir for 5min. Use C 2 Cl 6 For refining with refining agent, the amount of flux added during refining is about 2% of the weight of the raw material. Stir up and down with a refining spoon until the liquid surface becomes a mirror surface. After standing for 10 minutes, remove the slag, add a small amount of covering agent, add pure magnesium ingot, and stand still. Leave it for 5 minutes, stir evenly, and then die-cast at 720°C.

[0057] Step three:

[0058] 1600N horizontal cold-chambe...

Embodiment 3

[0064] Step 1: The ingredients are shown in Table 3-1.

[0065]

[0066] Step 2: Melting

[0067] The alloy is smelted in a graphite crucible resistance furnace. Aluminum-silicon alloy, aluminum-manganese alloy, aluminum-nickel alloy, aluminum-chromium alloy, aluminum-vanadium alloy and pure aluminum ingot are simultaneously loaded into the furnace at room temperature; aluminum-copper alloy and pure zinc ingot are added at 720°C; after aluminum-titanium-boron rare-earth alloy is added at 740°C Stir for 5min. Use C 2 Cl 6 For refining with refining agent, the amount of flux added during refining is about 2% of the weight of the raw material. Stir up and down with a refining spoon until the liquid surface becomes a mirror surface. After standing for 10 minutes, remove the slag, add a small amount of covering agent, add pure magnesium ingot, and stand still. Leave it for 5 minutes, stir evenly, and then die-cast at 720°C.

[0068] Step three:

[0069] 1600N horizontal cold-chamber...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Widthaaaaaaaaaa
Adhesionaaaaaaaaaa
Adhesionaaaaaaaaaa
Login to View More

Abstract

The invention discloses a hard aluminum alloy for metal die casting of a precision electronic product structural member. The hard aluminum alloy is prepared by antigravity metal die casting and natural ageing heat treatment. The hard aluminum alloy comprises, by mass, 21-30% of zinc, 5.7-7.2% of silicon, 2.0-2.4% of copper, 0.17-0.35% of manganese, 0.2-0.6% of trace alloy element and the balance aluminum and unavoidable impurities with iron content of 0.27% or less. The invention also discloses a preparation method of the hard aluminum alloy. The hard aluminum alloy can be prepared by high precision die casting, has high strength, can be subjected to high quality surface treatment, can be used for production of a high precision structural member of small, thin and light electronic products, and is suitable for large parts of spaceflight and aviation, automobiles, high-speed railway, steamships and yachts and daily hardware products.

Description

technical field [0001] The invention relates to an aluminum alloy material, in particular to a hard aluminum alloy used for metal mold die-casting structural parts of precision electronic products. Background technique [0002] With the rapid development of the electronics industry, the volume, structure, and weight of new electronic products are developing in the direction of small, ultra-thin, and ultra-light, which puts forward new requirements for the materials used to manufacture structural parts of electronic products. [0003] The structural parts of traditional electronic products can basically be divided into two categories from the material point of view, one is plastic material, and the other is metal material. The structural parts of electronic products made of plastic have the disadvantages of low strength and poor heat dissipation effect, which do not meet the technical and performance requirements of small, thin and light new electronic products. Traditionall...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C21/10C22C1/02C22C1/06B22D17/00
Inventor 陈灿
Owner 陈灿
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products