High-temperature Zr-based brazing filler metal for brazing of W-Cu alloy and stainless steel, as well as preparation method and welding method
A technology of tungsten-copper alloy and stainless steel, which is applied in welding equipment, metal processing equipment, welding/welding/cutting articles, etc., can solve the problem of brittle solid solution phase and brittle compound, which cannot meet the strength requirements of welded joints and affect welded joints Performance and other issues, to achieve the effect of convenient and quick implementation, improved wetting and spreading ability, stable and reliable welded joints
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Embodiment 1
[0033] Vacuum brazing of tungsten copper alloy and austenitic stainless steel butt joint: W-Cu alloy sample size is 20mm×20mm×5mm, austenitic stainless steel is 1Cr18Ni9 stainless steel, size is 20mm×20mm×5mm, the surface to be brazed is 20mm×5mm section.
[0034] The composition and mass percentage ratio of solder are: V: 10%; Nb: 4.0%; Si: 3.2%; Cu: 10%; Ni: 10%; Cr: 11%; Sn: 3.5%; The thickness of the solder is 20 μm.
[0035] The preparation method of the above-mentioned high-temperature zirconium-based solder for brazing tungsten-copper alloy and stainless steel comprises the following steps:
[0036] 1) Weigh 100gV powder, 40gNb powder, 32gSi flakes, 100gCu flakes, 100gNi flakes, 110gCr granules, 35gSn powder and 483gZr granules to make a mixture, and the volume of the mixture is measured to be about 150cm3;
[0037] 2) Add 400ml of acetone to the container containing the mixture, stir to obtain a suspension, and then seal the container;
[0038] 3) Ultrasonic cleanin...
Embodiment 2
[0051] Vacuum brazing of tungsten-copper alloy and austenitic stainless steel butt joints: the size of the tungsten-copper alloy sample is 20mm×20mm×5mm, the austenitic stainless steel is 1Cr18Ni9 stainless steel, the size is 20mm×20mm×5mm, and the surface to be brazed is 20mm ×5mm section.
[0052] The composition of solder: V: 110g; Nb: 80g; Si: 38g; Cu: 150; Ni: 120g; Cr: 130g; Sn: 45g; The thickness is 80 μm.
[0053] The brazing process steps are:
[0054] (1) First clean the surface to be welded of tungsten-copper alloy and stainless steel to remove impurities, oil stains and oxide films on the surface. Grind tungsten-copper alloy and 1Cr18Ni9 stainless steel with metallographic sandpaper, and tungsten-copper alloy, 1Cr18Ni9 stainless steel and solder The foils are placed together in pure acetone and cleaned by ultrasonic method for 15 minutes and then dried;
[0055] (2) Place the cleaned brazing material foil between the tungsten-copper alloy and the 1Cr18Ni9 stainl...
Embodiment 3
[0059] Vacuum brazing of tungsten-copper alloy and austenitic stainless steel butt joints: the size of the tungsten-copper alloy sample is 20mm×20mm×5mm, the austenitic stainless steel is 1Cr18Ni9 stainless steel, the size is 20mm×20mm×5mm, and the surface to be brazed is 20mm ×5mm section.
[0060] The composition and mass percentage ratio of solder are: V: 110g; Nb: 60g; Si: 35g; Cu: 120g; Ni: 105g; Cr: 125g; Sn: 40g; The thickness of the solder prepared by the method is 50 μm.
[0061] The brazing process steps are:
[0062] (1) First: clean the surface to be welded of tungsten-copper alloy and stainless steel to remove impurities, oil stains and oxide films on the surface, grind tungsten-copper alloy and 1Cr18Ni9 stainless steel with metallographic sandpaper, and tungsten-copper alloy, 1Cr18Ni9 stainless steel and solder The foils are placed together in pure acetone and cleaned by ultrasonic method for 10 minutes and then dried;
[0063] (2) Place the cleaned brazing ma...
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