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C/SiC porous composite ceramic with bionic structure and preparation method of C/SiC porous composite ceramic

A technology of composite ceramics and mixed powders, which is applied in the field of C/SiC porous composite ceramics with bionic structure and its preparation, which can solve the problems of lower specific surface area of ​​porous SiC ceramics and achieve the effects of easy molding, high specific surface area and high porosity

Active Publication Date: 2015-09-02
SHAANXI UNIV OF SCI & TECH
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  • Abstract
  • Description
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  • Application Information

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Problems solved by technology

In the process of catalyst shaping, the sintering process of porous SiC ceramics will lead to a large decrease in specific surface area

Method used

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  • C/SiC porous composite ceramic with bionic structure and preparation method of C/SiC porous composite ceramic
  • C/SiC porous composite ceramic with bionic structure and preparation method of C/SiC porous composite ceramic
  • C/SiC porous composite ceramic with bionic structure and preparation method of C/SiC porous composite ceramic

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preparation example Construction

[0018] The invention provides a C / SiC porous composite ceramic with a bionic structure and a preparation method thereof, comprising the following steps:

[0019] Step 1: Select the carbon fiber skeleton, the carbon fiber skeleton can be chopped carbon fiber prefabricated parts, carbon fiber three-dimensional fabric, the density can be 0.2 ~ 0.6g / cm 3 ;

[0020] Step 2: Prepare carbon microspheres in the carbon fiber skeleton selected in step 1. Using microwave hydrothermal technology, put the biomass carbon source solution and carbon fiber skeleton into a microwave digestion tank, and then put the microwave digestion tank into a microwave hydrothermal synthesizer for reaction to obtain a carbon fiber skeleton bonded with carbon microspheres. The parameters of microwave hydrothermal reaction are: the concentration of biomass carbon source solution is controlled at 10-100g / L, the reaction temperature is 170-210°C, the reaction time is 1-3h, and the size of carbon microspheres i...

Embodiment 1

[0023] Step 1: Choose a density of 0.2g / cm 3 The chopped carbon fiber prefabricated part is used as a skeleton; glucose is used as a carbon source, and a glucose solution with a concentration of 50g / L is prepared;

[0024] Step 2: Using microwave hydrothermal technology, put the glucose solution and carbon fiber skeleton into a microwave digestion tank, and then put the microwave digestion tank into a microwave hydrothermal synthesizer for reaction to obtain a carbon fiber skeleton bonded with carbon microspheres. The reaction temperature was controlled at 170° C., the reaction time was controlled at 1 h, and the final carbon microsphere size was 200 nm.

[0025] Step 3: Put the porous carbon template processed in step 2 into a vacuum sintering furnace. Si and SiO 2 Mixed powder as silicon source, Si:SiO 2 The molar ratio is controlled at 2:1, the reaction temperature is controlled at 1300°C, the reaction partial pressure is controlled at 1KPa, and the reaction time is cont...

Embodiment 2

[0028] Step 1: Select a density of 0.6g / cm 3The chopped carbon fiber prefabricated part is used as a skeleton; with sucrose as a carbon source, a sucrose solution with a concentration of 70g / L is prepared;

[0029] Step 2: Using microwave hydrothermal technology, put the sucrose solution and carbon fiber skeleton into a microwave digestion tank, and then put the microwave digestion tank into a microwave hydrothermal synthesizer for reaction to obtain a carbon fiber skeleton bonded with carbon microspheres. The reaction temperature was controlled at 210° C., the reaction time was controlled at 1.5 h, and the final carbon microsphere size was 500 nm.

[0030] Step 3: Put the porous carbon template processed in step 4 into a vacuum sintering furnace. Si and SiO 2 Mixed powder as silicon source, Si:SiO 2 The molar ratio is controlled at 2:3, the reaction temperature is controlled at 1600°C, the reaction partial pressure is controlled at 100KPa, and the reaction time is controll...

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Abstract

The invention provides a C / SiC porous composite ceramic with a bionic structure and a preparation method of the C / SiC porous composite ceramic. The C / SiC porous composite ceramic is prepared by the following steps: by taking carbon fibers as a skeleton, depositing carbon microspheres on the surfaces of the carbon fibers by adopting a microwave hydrothermal method to construct a carbon fiber network skeleton; reacting the microspheres on the surfaces of the carbon fibers with gas phase SiO by using carbon thermal reduction reaction to generate SiC, inherit microstructures of the carbon microspheres, and form SiC microspikes on the surfaces of the carbon fibers; and meanwhile, forming SiC nano fuzzes (SiC nano wires) on the surface of the SiC microspikes by using the reaction between gas phase SiO and CO, thereby constructing the C / SiC porous composite ceramic with the bionic structure. The construction of the bionic structure can greatly improve the specific area of the SiC porous ceramic and ensure that the SiC porous ceramic has potential applications in the fields of catalyst carrier materials and high-temperature gas filtration.

Description

technical field [0001] The invention belongs to the technical field of preparation of porous ceramic materials, and relates to a C / SiC porous composite ceramic with a bionic structure and a preparation method thereof. Background technique [0002] Silicon carbide (SiC) not only has good chemical stability, high mechanical strength and hardness, but also has good thermal and electrical conductivity. In particular, the good electrical and thermal conductivity of SiC is conducive to the heat transfer of the catalyst during the reaction process and the electron transfer between the catalyst active component and the carrier, making it an ideal material for the catalyst carrier. However, the application of SiC porous ceramics is rarely seen in the field of chemical catalysis technology. The reason is that the specific surface area of ​​SiC porous ceramics produced by commercial methods cannot meet the requirements of catalyst support materials. Therefore, how to prepare SiC with...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/00
Inventor 李翠艳欧阳海波黄剑锋曹丽云费杰孔新刚殷立雄
Owner SHAANXI UNIV OF SCI & TECH