Shielding welding wire and production method thereof

A gas shielded welding and wire drawing technology, used in welding media, welding equipment, welding/cutting media/materials, etc., can solve the problem of not being able to reduce spatter, and achieve the effects of not easy deformation, welding wire quality assurance, and oxidation prevention.

Inactive Publication Date: 2015-09-23
贵州凯宏汇达冷却系统有限公司
View PDF8 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the above-mentioned prior art is still not able to reduce the spatter in the welding process to the minimum. For this reason, this researcher combined years of exploration experience to limit the mass percentage of the chemical composition of the raw materials in the welding wire preparation process, and combined

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Shielding welding wire and production method thereof
  • Shielding welding wire and production method thereof
  • Shielding welding wire and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0028] Example 1

[0029] A gas shielded welding wire, the mass percentage of the chemical composition of the raw material is: C: 0.01%, Si: 1.3%, Mn: 1.1%, Ti: 2.1%, S: 0.009%, Al: 0.23%, P≤0.004 %, B: 0.003%, V: 0.001%, the balance is iron and unnecessary impurities.

[0030] The chemical composition of the raw material also includes Cr, the mass percentage of which is 0.0002%.

[0031] The chemical composition of the raw material also includes Cu, the mass percentage of which is 0.02%.

[0032] When it is applied to welding, the used shielding gas is a mixed gas of carbon dioxide gas and argon gas, and the volume percentage of carbon dioxide gas in the mixed gas is 91.3%.

[0033] The above-mentioned preparation method of gas shielded welding wire includes the steps of smelting, rolling, wire drawing, copper plating, and coiling, wherein a vacuum furnace is used for vacuum smelting in the smelting process, and the vacuum degree is 0.3 MPa.

[0034] The rolling is carried out at a tem...

Example Embodiment

[0039] Example 2

[0040] A gas shielded welding wire, the mass percentage of the chemical composition of the raw material is: C: 0.02%, Si: 1.2%, Mn: 1.3%, Ti: 1.9%, S: 0.01%, Al: 0.25%, P≤0.009 %, B: 0.006%, V: 0.0009%, the balance is iron and unnecessary impurities.

[0041] The chemical composition of the raw material also includes Cr, the mass percentage of which is 0.0003%.

[0042] The chemical composition of the raw material also includes Cu with a mass percentage of 0.03%.

[0043] When it is applied to welding, the shielding gas used is a mixed gas of carbon dioxide gas and argon gas, and the volume percentage of carbon dioxide gas in the mixed gas is 98.17%.

[0044] The above-mentioned preparation method of gas shielded welding wire includes the steps of smelting, rolling, wire drawing, copper plating, and coiling, wherein vacuum furnace vacuum smelting is used in the smelting process, and the vacuum degree is 0.8 MPa.

[0045] The rolling is carried out at a temperature of ...

Example Embodiment

[0050] Example 3

[0051] A gas shielded welding wire, the mass percentage of the chemical composition of the raw material is: C: 0.025%, Si: 1.2%, Mn: 1.7%, Ti: 1.5%, S: 0.011%, Al: 0.26%, P≤0.008 %, B: 0.006%, V: 0.0008%, the balance is iron and unnecessary impurities.

[0052] The chemical composition of the raw material also includes Cr, the mass percentage of which is 0.0001%.

[0053] The chemical composition of the raw material also includes Cu, the mass percentage of which is 0.01%.

[0054] When it is applied to welding, the used shielding gas is a mixed gas of carbon dioxide gas and argon gas, and the volume percentage of carbon dioxide gas in the mixed gas is 95.73%.

[0055] The above-mentioned preparation method of gas shielded welding wire includes the steps of smelting, rolling, wire drawing, copper plating, and coiling, wherein a vacuum furnace is used for vacuum smelting during the smelting process, and the vacuum degree is 0.5 MPa.

[0056] The rolling is carried out a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Diameteraaaaaaaaaa
Diameteraaaaaaaaaa
Tensile strengthaaaaaaaaaa
Login to view more

Abstract

The invention relates to the technical field of shielding welding wire, in particular to a shielding welding wire and a production method thereof. The mass percentages of chemical components of raw materials of the shielding welding wire are 0.01 to 0.04 percent of carbon, 1.2 to 1 percents of silicon, 1.1 to 2.1 percents of manganese, 1.0 to 2.1 percents of titanium, 0.009 to 0.013 percent of sulfur, 0.23 to 0.31 percent of aluminum, no more than 0.013 percent of phosphorus, 0.003 to 0.01 percent of boron, 0.0005 to 0.001 percent of vanadium, and the remains are iron ad unnecessary impurities. Through reasonable element match design, the prepared welding wire is high in splitting strength, the splitting strength reaches 540 MPa, the shock-resistance work of the welding wire reaches 606190 KV 2 J under the environment of 40 DEG C below zero, and the spatter lose rate in the welding process is reduced to below 2 percents.

Description

technical field [0001] The invention relates to the technical field of gas shielded welding wire, in particular to a gas shielded welding wire and a production method thereof. Background technique [0002] CO2 gas shielded welding has low cost and high efficiency, and is widely used in the welding of steel structures. Since CO2 gas is heavier than air, the CO2 gas ejected from the nozzle can form an effective protective layer in the arc area, preventing air from entering the molten pool and avoiding the adverse effects of oxygen and other gases in the air. The welding wire is continuously fed through the wire feeding roller, and an arc is generated between the workpiece and the arc. Under the action of the arc heat, the welding wire and the workpiece are melted to form a molten pool. As the torch is moved, the molten pool solidifies to form a weld. The price of carbon dioxide shielding gas is low, and the welding seam is well formed when short-circuit transition is used, a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B23K35/30B23K35/40
CPCB23K35/3073B23K35/40
Inventor 刘小军付伟张德远李强郭寅斌
Owner 贵州凯宏汇达冷却系统有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products