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Rapid cooling cutting fluid and preparation method thereof

A cutting fluid and fast technology, applied in the petroleum industry, lubricating composition, etc., can solve the problems of shortening the life of cutting tools and products, affecting the machining accuracy of workpieces, thermal deformation, etc., to maintain hardness, improve machining accuracy, and reduce heat. deformation effect

Inactive Publication Date: 2016-02-03
SUZHOU JIEDERUI PRECISION MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most of the research is focused on improving its lubrication and anti-rust, but the metal will generate a lot of heat during the cutting process, which will easily cause thermal deformation of the workpiece if the temperature is too high, affecting the machining accuracy of the workpiece, shortening the life of cutting tools and products, and more What's more, the temperature in the cutting zone will be too high, resulting in smoke, fire and other phenomena

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A rapid cooling cutting fluid, comprising in parts by weight: 6 parts of barium petroleum sulfonate, 8 parts of liquid paraffin, 50 parts of white mineral oil, 1 part of ammonium chloride, 4 parts of polyurea, and 3 parts of castor oil polyoxyethylene ether , 3 parts of propylene glycol fatty acid ester, 5 parts of ethanol, 5 parts of pentane, 2 parts of boric acid, 1 part of naphthenic oil, 1 part of sodium bicarbonate, 1 part of sodium tetraborate, 15 parts of water.

[0015] The preparation method of the above-mentioned rapid cooling cutting fluid is: first mix barium petroleum sulfonate, liquid paraffin, white mineral oil, polyurea, propylene glycol fatty acid ester, boric acid, naphthenic oil, sodium bicarbonate, sodium tetraborate and water, Heat to 40°C, then add castor oil polyoxyethylene ether into the mixture, continue heating to 65°C, and keep it warm for 2 hours, after the mixture is cooled to 30°C, add ammonium chloride, ethanol and pentane, shake and mix we...

Embodiment 2

[0017] A kind of rapid cooling cutting fluid, comprising by weight: 7 parts of barium petroleum sulfonate, 9 parts of liquid paraffin, 52 parts of white mineral oil, 1.2 parts of ammonium sulfate, 5 parts of polyurea, 4 parts of castor oil polyoxyethylene ether, 4 parts of propylene glycol fatty acid ester, 6 parts of ethanol, 6 parts of pentane, 2.5 parts of boric acid, 1.2 parts of naphthenic oil, 1.5 parts of sodium bicarbonate, 1.5 parts of sodium tetraborate, and 17 parts of water.

[0018] The preparation method of the above-mentioned rapid cooling cutting fluid is: first mix barium petroleum sulfonate, liquid paraffin, white mineral oil, polyurea, propylene glycol fatty acid ester, boric acid, naphthenic oil, sodium bicarbonate, sodium tetraborate and water, Heat to 42°C, then add castor oil polyoxyethylene ether to the mixture, continue to heat to 67°C, and keep it warm for 2.5 hours. After the mixture is cooled to 30°C, add ammonium sulfate, ethanol and pentane, shake ...

Embodiment 3

[0020] A kind of rapid cooling cutting fluid, comprising by weight: 9 parts of barium petroleum sulfonate, 11 parts of liquid paraffin, 58 parts of white mineral oil, 1.8 parts of ammonium carbonate, 7 parts of polyurea, 5 parts of castor oil polyoxyethylene ether, 5 parts of propylene glycol fatty acid ester, 9 parts of ethanol, 9 parts of pentane, 3.5 parts of boric acid, 1.8 parts of naphthenic oil, 2.5 parts of sodium bicarbonate, 2.5 parts of sodium tetraborate, 23 parts of water.

[0021] The preparation method of the above-mentioned rapid cooling cutting fluid is: first mix barium petroleum sulfonate, liquid paraffin, white mineral oil, polyurea, propylene glycol fatty acid ester, boric acid, naphthenic oil, sodium bicarbonate, sodium tetraborate and water, Heat to 48°C, then add castor oil polyoxyethylene ether into the mixture, continue to heat to 73°C, and keep it warm for 3.5 hours. After the mixture is cooled to 30°C, add ammonium carbonate, ethanol and pentane, sha...

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PUM

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Abstract

The present invention provides a rapid cooling cutting fluid and a preparation method thereof, wherein the cutting fluid comprises petroleum barium sulfonate, liquid paraffin, white mineral oil, an ammonium salt, polyurea, castor oil polyoxyethylene ether, propylene glycol fatty acid ester, ethanol, pentane, boric acid, naphthenic oil, bicarbonate sodium, sodium tetraborate and water. The preparation method comprises: mixing petroleum barium sulfonate, liquid paraffin, white mineral oil, polyurea, propylene glycol fatty acid ester, boric acid, naphthenic oil, sodium bicarbonate, sodium tetraborate and water, heating, adding castor oil polyoxyethylene ether to the mixing liquid, continuously heating, carrying out thermal insulation, adding an ammonium salt, ethanol and pentane after cooling the mixture, and uniformly vibrating and mixing to obtain the rapid cooling cutting fluid. A purpose of the present invention is to research and develop the rapid cooling cutting fluid under the premise of influence on the use performance of the cutting fluid so as to effectively reduce the cutting temperature, reduce the thermal deformation of the work-piece and the cutter, maintain the cutter hardness, and improve the processing precision, the cutter durability, and the like.

Description

technical field [0001] The invention relates to the field of chemical synthesis agents used in the technical field of metal cutting, in particular to a rapid cooling cutting fluid and a preparation method thereof. Background technique [0002] Metal cutting is the most common and widely used type of metal processing. With the advancement of technology, the requirements for cutting precision and strength are getting higher and higher, and the requirements for cutting fluid are also getting higher and higher. At present, most of the research is focused on improving its lubrication and anti-rust, but the metal will generate a lot of heat during the cutting process, which will easily cause thermal deformation of the workpiece if the temperature is too high, affecting the machining accuracy of the workpiece, shortening the life of cutting tools and products, and more What's more, the temperature in the cutting area will be too high, resulting in smoke, fire and other phenomena. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00C10N40/22
Inventor 姚振红
Owner SUZHOU JIEDERUI PRECISION MACHINERY