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Preparation method of zeolite molecular sieve material having three-dimensional penetrating mesoporous multistage tunnel structure

A zeolite molecular sieve and three-dimensional penetrating technology, applied in the direction of crystalline aluminosilicate zeolite, borocarbane silicone crystalline aluminosilicate zeolite, etc., can solve problems such as uncontrollable, weak interaction between template and precursor, and difficult separation. Achieve the effect of reducing crystallization temperature and time, easy large-scale promotion and application, and solving environmental pollution problems

Active Publication Date: 2016-02-24
中国科学院上海硅酸盐研究所苏州研究院
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The most representative one is the ordered mesoporous material MCM-41 (pore size greater than 2nm) prepared in 1992 using surfactants as templates. (Nature 1992, 359, 710) solved the problem of the diffusion of macromolecules in the pores, but Its amorphous framework structure leads to low catalytic activity and poor material stability, making it impossible to be applied in the field of catalysis
Secondly, the short-range diffusion channels of zeolite nanocrystals can also solve the diffusion problem of macromolecules, but they face the disadvantages common to nanoparticles: poor material stability, difficult separation, low yield, etc.
Usually, the pores of hierarchically porous zeolite prepared by acid-base etching post-treatment method are disordered and uncontrollable; the preparation process of hard template method is complicated, the template is expensive, and the force between template and precursor is weak; (Chem.Soc.Rev ., 2013, 42, 3671) using the soft template method of silane coupling agent or structure-directing agent with special structure, (Nature2006,5,718) (Nature2009,461,246) can prepare hierarchically porous materials with controllable structure, but the template The price problem also limits its application in the industrial field

Method used

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  • Preparation method of zeolite molecular sieve material having three-dimensional penetrating mesoporous multistage tunnel structure
  • Preparation method of zeolite molecular sieve material having three-dimensional penetrating mesoporous multistage tunnel structure
  • Preparation method of zeolite molecular sieve material having three-dimensional penetrating mesoporous multistage tunnel structure

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preparation example Construction

[0026] The preparation method of the present invention comprises the following steps:

[0027] (1) Weigh an appropriate amount of aluminum source and mix it with a certain amount of silicon source evenly, add an appropriate amount of water, and stir in a water bath at 5-50°C (for example, 40°C) for 0.5-2 hours to make a preliminary formation of silicon source and aluminum source. the hydrolysis process;

[0028] (2) Weigh the structure-directing agent, and slowly add it dropwise to the mixed solution obtained in step (1) under stirring in a water bath at 5-50°C (for example, 40°C), so that the silicon source and the aluminum source are further hydrolyzed and polymerized;

[0029] (3) Under the conditions of step (2), continue stirring until the precursor gel of zeolite is formed, and continue static aging at a certain temperature for a certain period of time;

[0030] (4) performing crystallization treatment on the zeolite precursor xerogel obtained in (3) under steam conditi...

Embodiment 1

[0044] a) Preparation of zeolite precursor solution: Mix 0.2042g of aluminum isopropoxide and 10.4165g of ethyl orthosilicate uniformly at room temperature for 2h, then add 18g of deionized water, stir in a water bath at 40°C for 2h, then 4.1g of 25wt % tetrapropylammonium hydroxide aqueous solution was added dropwise to the above solution and continued to stir;

[0045] b) Stir the solution in a) in a water bath at 50°C until it forms a gel state, then transfer the precursor gel to an oven at 5°C for aging for a long enough time and grind it into a powder state;

[0046] c) Divide the powder sample in b) into three parts and place them in 80ml hydrothermal kettles for crystallization treatment. Before crystallization, add 0.7g of deionized water to the bottom of each lining, and put them in an oven at 150°C. Steam assisted crystallization treatment for 10h;

[0047] d) Take out the crystallized sample, dry it in an oven at 100°C for 4h, and finally calcinate it in an air atm...

Embodiment 2

[0052] The difference between this embodiment and the first embodiment is that the crystallization temperature used in the steam-assisted crystallization process is 180° C., and the crystallization time is 4 hours. The rest of the content is the same as that described in Example 1.

[0053] Figure 4 A is the nitrogen adsorption-desorption isotherm and pore size distribution diagram of the hierarchical porous structure zeolite molecular sieve material prepared in Example 2. As can be seen from the figure, the nitrogen adsorption-desorption isotherm is also a typical IV type isotherm and H1 type hysteresis loop, at 0.60 <0.9, there is an obvious breakthrough in adsorption, and the pore size distribution also shows that the material has mesopores of about 10nm to 25nm.

[0054] Figure 5 A is the SEM photo of the hierarchically porous zeolite molecular sieve material prepared in Example 2. The material is also a spherical particle, and an obvious mesoporous channel structure c...

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Abstract

The invention relates to a preparation method of a zeolite molecular sieve material having a three-dimensional penetrating mesoporous multistage tunnel structure. The method comprises the following steps: 1)uniformly mixing a silicon source, an aluminium source, a structure-directing agent and water, aging the above materials to obtain a precursor gel, wherein, a mol ratio of the silicon source to the aluminium source to the structure-directing agent to water is 1:0.002-0.04:0.01-0.4:10-30; 2) carrying out steam auxiliary crystallization treatment on the precursor gel; and 3)drying a crystallized mixture, and calcining the mixture to remove the structure-directing agent to obtain the three-dimensional penetrating mesoporous multistage tunnel structure. According to the method, a mesoporous template agent is not required, problems of cost of the mesoporous template agent and environmental pollution during a calcining process can be effectively solved, without interference of the mesoporous template agent in a zeolite crystallization process, a crystallization degree of the material is greatly enhanced, and crystallization temperature and time can be greatly reduced.

Description

technical field [0001] The invention belongs to the field of synthesis and catalysis of inorganic materials, and specifically relates to a process using a non-mesoporous template agent. Under the condition of steam-assisted crystallization, by controlling the state of the precursor gel, a zeolite matrix with mesoporous penetration is prepared. Zeolite molecular sieve material with hierarchical pore structure. Background technique [0002] Zeolite molecular sieve material is a porous compound composed of aluminosilicate. It has uniform micropore channels, strong acidity and good hydrothermal and thermal stability. It is widely used in chemical fields such as adsorption, separation, ion exchange and catalysis. However, the pore size of traditional zeolite molecular sieves is usually less than 1.2nm, which hinders the free diffusion of substances in the pores during the reaction process, thereby causing carbon deposition in the micropore channels, which limits the application o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B39/04C01B39/40
CPCC01B39/04C01B39/40C01P2002/72C01P2004/03C01P2004/04C01P2004/32C01P2006/12C01P2006/14C01P2006/16C01P2006/17
Inventor 葛同广华子乐施剑林
Owner 中国科学院上海硅酸盐研究所苏州研究院