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Fiber-reinforced type polyether sulphone alloy blended and modified resin and preparation method thereof

A polyarylethersulfone and blending modification technology is applied in the field of fiber-reinforced polyarylethersulfone alloy blending modified resin and its preparation, which can solve the problem of difficulty in increasing molecular weight, large loss of sulfolane recovery rate, weakening of polymerization rate, etc. To solve the problem of mechanical properties, shorten the reaction time, and improve the mechanical properties.

Active Publication Date: 2016-02-24
JIANGMEN YOUJU NEW MATERIALS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These two processes have the following defects: (1) the production capacity of polyaryl ether sulfone is low under the same equipment conditions; (2) due to the instability of sulfolane at high temperature, the recovery rate loss of sulfolane in the whole process flow is relatively large; (3) In the late stage of system polymerization, the polymerization rate is weakened, and the molecular weight is difficult to increase; (4) The molecular weight distribution of polyarylethersulfone produced is uneven, the melt viscosity is difficult to control, and the product performance is unstable, which limits its application
[0004] The reaction speed of the polymerization system is greatly affected by the system concentration. We found that in the sulfolane system, the reaction speed decreases with the increase of the concentration. When the solid content is 30-35%, the reaction speed drops by nearly half. There are also certain defects in the solid content
Chinese patent document CN1268526A discloses a method of adding a viscosity regulator organosilicon compound to the system to increase the solid content to 40-45%, but additional organosilicon needs to be added to increase the difficulty of post-processing, and the polymerization cycle is also longer
At present, the most commonly used method is additive blending modification, but polysulfone itself is sensitive to additives, which will reduce the service life of the plastic itself while improving performance.
Chinese patent document CN102532899A discloses a physical method of adding titanium dioxide and glass fiber to polyethersulfone and using mechanical blending to improve its comprehensive mechanical properties such as bonding performance and compatibility, but both titanium dioxide and glass fiber will affect the resin. The light transmittance has a certain influence and the impact strength of the resin is significantly reduced
Chinese patent document CN102532899A discloses organosiloxane polyethersulfone resins containing linear and cage-type main chains and a preparation method thereof. By introducing functional molecular structures into the main chain of polyethersulfone, the polyethersulfone hydrophobicity and mediation properties are improved. electrical constant, but the light transmittance of polyethersulfone synthesized by this method is not high, which is mainly limited to the fields of coatings and microelectronic devices

Method used

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  • Fiber-reinforced type polyether sulphone alloy blended and modified resin and preparation method thereof
  • Fiber-reinforced type polyether sulphone alloy blended and modified resin and preparation method thereof
  • Fiber-reinforced type polyether sulphone alloy blended and modified resin and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] (1) Preparation of chain-extended polyaryl ether sulfone resin

[0038] In a 300L stainless steel reaction kettle equipped with a nitrogen pipe, a condensing water separator and a high-efficiency stirrer, first add 85.00KG sulfolane and start stirring to raise the temperature to 80°C, and then add 36.0KG4,4'-dichlorodiphenylsulfone, 23.0KG 4,4′-biphenyldiphenol, after the monomers are completely dissolved, add 15.0KG sodium carbonate to the system when the temperature rises to 110°C, then add 65.0 liters of tetramethylbenzene, continue to stir and heat up to 200°C to form a salt At the beginning of the reaction, the water generated in the system azeotropes with tetramethylbenzene, and cooling water begins to drip from the condenser tube, and layers are separated in the water separator. The salt-forming reaction is complete, the salt-forming stage takes 1.2 hours, and the solid content of the system in the salt-forming reaction stage is 26%; after the salt-forming is com...

Embodiment 2

[0042] Same as Example 1, except that 68% of the polyarylethersulfone resin synthesized above, 15% of pure resin PSU, and 21% of carbon fiber are used instead of glass fiber, other conditions are the same, and the test results are shown in Table 1.

Embodiment 3

[0044] Same as Example 1, except that 75% of the polyarylethersulfone resin synthesized above, 10% of pure resin PSU, and 11% of aramid fiber are used instead of glass fiber, other conditions are the same, and the test results are shown in Table 1.

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Abstract

The invention discloses fiber-reinforced type polyether sulphone alloy blended and modified resin and a preparation method thereof. The preparation method comprises the steps of mixing 20-75% of chain-extending polyether sulphone resin (PPSU, PES), 5-45% of polysulfone resin PSU, 10-40% of fibers, 0.1-5% of carbon black or titanium dioxide or a mixture of carbon black and titanium dioxide and 0.1-10% of various auxiliary agents, conducting extrusion, and obtaining the fiber-reinforced type polyether sulphone alloy blended and modified resin. The novel chain-extending polyether sulphone resin synthesized through the method is higher in mechanical strength, lower in melt viscosity and easier to process and form, an alloy material obtained by blending the fiber-modified-and-reinforced polyether sulphone resin and the polysulfone resin is good in flowability and heat resistance, mechanical properties of the reinforced alloy material such as tensile strength, bending strength and toughness are all substantially improved, and the application field of polyether sulphone series materials is expanded.

Description

technical field [0001] The invention belongs to the technical field of polymer materials, and in particular relates to a fiber-reinforced polyaryl ether sulfone alloy blended modified resin and a preparation method thereof. Background technique [0002] Polyarylethersulfone is a high-performance engineering plastic, including polyethersulfone (PES) and biphenyl polyethersulfone (PPSU), both of which have a high glass transition temperature (~220°C), due to their heat resistance , hot water resistance, creep resistance, dimensional stability, impact resistance, chemical resistance, non-toxic, flame retardant and other excellent comprehensive properties, so for a long time in electronics, electrical appliances, machinery, automobiles, medical appliances, food It is widely used in the fields of processing and non-stick coatings. [0003] Industrially important polyarylethersulfones have a production process using diphenyl sulfone and sulfolane as solvents, such as European pat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L71/10C08L81/06C08L77/10C08K13/06C08K7/14C08K7/06C08K3/04C08K3/22C08G65/48C08G65/40
Inventor 王贤文
Owner JIANGMEN YOUJU NEW MATERIALS
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