Electrodeposited Ni-Co-Al-Cr high-temperature composite coating and preparation method thereof

A composite coating and electrodeposition technology, which is applied in the field of electrodeposited Ni-Co-Al-Cr high-temperature composite coating and its preparation, can solve the problems that the high-temperature composite coating has not yet been reported.

Active Publication Date: 2016-02-24
HUNAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, Ni-Cr, Ni-Al and Ni-Cr-Al high-temperature composite coatings have been prepared in weakly acidic baths by composite electrodeposition technology, but Ni-Co-Al-Cr high-temperature composite coatings have not been reported yet.

Method used

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  • Electrodeposited Ni-Co-Al-Cr high-temperature composite coating and preparation method thereof
  • Electrodeposited Ni-Co-Al-Cr high-temperature composite coating and preparation method thereof
  • Electrodeposited Ni-Co-Al-Cr high-temperature composite coating and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment approach

[0052] In conjunction with the figures and tables, a kind of electrodeposited Ni-Co-Al-Cr high temperature composite coating of the present invention and its preparation method, it adopts metal material to make substrate, earlier substrate surface is carried out pre-treatment, is prepared with nickel sulfate, cobalt chloride, Citric acid, trisodium citrate, and saccharin are the main components, with SiO 2 Coated aluminum powder and chromium powder are the composite plating solution of the dispersed phase. The composite plating solution is ultrasonically dispersed in an ultrasonic vibrator for 10 to 12 minutes. In the plating solution, through reasonable setting of the electrodeposition process parameters and sufficient stirring, the aluminum powder and chromium powder particles are evenly dispersed in the plating solution, and the aluminum powder, chromium powder particles and the matrix metal Ni and Co are co-deposited to form Ni-Co-Al-Cr high-temperature composite coating. ...

Embodiment 1

[0057] The base material is heat-resistant steel 32Cr3Mo1V, the chemical composition is shown in the figure (table), the sample size is: 20mm×12mm×2mm, the preparation operation steps of Ni-Co-Al-Cr high temperature composite coating on the surface of heat-resistant steel 32Cr3Mo1V:

[0058] ① Degreasing treatment on the surface of heat-resistant steel 32Cr3Mo1V, the formula is mass fraction: sodium hydroxide 18g / L, sodium carbonate 28g / L, sodium phosphate 8g / L, OP-10 emulsifier 1.5ml / L volume fraction; temperature 82°C ;

[0059] ② Rust removal treatment on the surface of heat-resistant steel 32Cr3Mo1V, the formula is: sulfuric acid 100ml / L volume fraction, hexamethylenetetramine 10g / L mass fraction, temperature 52°C;

[0060] ③ Use 180#, 360#, 600# sandpaper to polish the heat-resistant steel 32Cr3Mo1V after degreasing and derusting treatment in sequence, then use acetone to ultrasonically clean the surface of the substrate, and dry it for later use;

[0061] ④ Surface modi...

Embodiment 2

[0068] The base material is heat-resistant steel 32Cr3Mo1V, the chemical composition is shown in the figure (table), the sample size is: 20mm×12mm×2mm, the preparation operation steps of Ni-Co-Al-Cr high temperature composite coating on the surface of heat-resistant steel 32Cr3Mo1V:

[0069] ① Degreasing treatment on the surface of heat-resistant steel 32Cr3Mo1V, the formula is mass fraction: sodium hydroxide 18.5g / L, sodium carbonate 28.5g / L, sodium phosphate 8.5g / L, OP-10 emulsifier 2ml / L volume fraction; temperature 81°C;

[0070] ② Rust removal treatment on the surface of heat-resistant steel 32Cr3Mo1V, the formula is: sulfuric acid 102ml / L volume fraction, hexamethylenetetramine 10.5g / L mass fraction, temperature 51°C;

[0071]③ Use 180#, 360#, 600# sandpaper to polish the heat-resistant steel 32Cr3Mo1V after degreasing and derusting treatment in sequence, then use acetone to ultrasonically clean the surface of the substrate, and dry it for later use;

[0072] ④ Surface ...

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Abstract

The invention discloses an electrodeposited Ni-Co-Al-Cr high-temperature composite coating and a preparation method thereof. The electrodeposited Ni-Co-Al-Cr high-temperature composite coating is characterized in that the electrodeposited Ni-Co-Al-Cr high-temperature composite coating adopts a metal material as a matrix; the surface of the matrix is pretreated; then a composite plating solution taking nickel sulfate and cobalt chloride as main components and taking aluminium powder and chromium powder as dispersion phases is compounded; the composite plating solution is subjected to ultrasonic dispersion treatment; by reasonably setting electrodeposition parameters, intensive mixing is carried out to allow aluminium powder particles and chromium powder particles to be uniformly dispersed in the composite plating solution; and in an electric current applied state, the aluminium powder particles, the chromium powder particles, and matrix Ni and Co are subjected to codeposition and vacuum diffusion heat treatment to form the electrodeposited Ni-Co-Al-Cr high-temperature composite coating. The element contents of Al and Cr in the electrodeposited Ni-Co-Al-Cr high-temperature composite coating are higher; the electrodeposited Ni-Co-Al-Cr high-temperature composite coating has excellent high-temperature oxidation resistance at 1100 degrees; the defects that a hot spraying MCrAlY (M=Ni, Co, Fe or alloys of Ni, Co and Fe) coating is high in porosity and the interface bonding strength is low are overcome; the high-temperature mechanical properties and the high-temperature oxidation resistance of the conventional Ni-Cr, Ni-Al and Ni-Cr-Al composite coatings are improved; and the electrodeposited Ni-Co-Al-Cr high-temperature composite coating is suitable for surface protection of high-temperature working components and parts in the fields of aviation, metallurgy, chemical engineering, heat energy, etc.

Description

technical field [0001] The invention relates to an electrodeposited Ni-Co-Al-Cr high-temperature composite coating and a preparation method thereof. Background technique [0002] Nickel-based and cobalt-based superalloys have good high-temperature mechanical properties, high-temperature creep resistance and oxidation resistance, and are widely used in high-temperature hot-end components in the fields of aero-engines, thermal energy, and metallurgy. Al and Cr are commonly used alloying elements in high-temperature alloys. Al and Cr elements have high activity and can form protective continuous Al on the surface of the alloy. 2 o 3 or Cr 2 o 3 The film can protect the metal substrate from further high temperature oxidation, thereby improving the oxidation resistance of the substrate. Increasing the content of Al and Cr in the alloy increases the oxidation resistance of the superalloy, but its high-temperature mechanical properties decrease. Therefore, the content of Al or...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D5/34C25D3/56C25D5/50
Inventor 彭成章熊伟杨佳霖成涓涓
Owner HUNAN UNIV OF SCI & TECH
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