Insulating thrust runner production process based on impregnation process
A production process and mirror plate technology, applied in hot-dip plating process, metal material coating process, coating, etc., can solve problems such as surface depression, mirror plate failure, immature coating preparation process, etc., to reduce internal Stress, improve stability and firmness, smooth and wear-resistant surface
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Embodiment 1
[0026] This case proposes an embodiment of the production process of the insulating mirror plate based on the impregnation process, including:
[0027] S1: In an inert gas atmosphere, heat aluminum to a molten state;
[0028] S2: Immerse the stainless steel plate completely in the molten aluminum, then take it out and cool it;
[0029] S3: Add the first powder to the molten aluminum, and continue heating until the first powder melts, and mix well to obtain the first molten mixture; wherein, the weight ratio of the first powder to aluminum is 10-12: 100;
[0030] S4: immerse the stainless steel plate completely in the first molten mixture, then take it out and cool it;
[0031] S5: Add the second powder into the first molten mixture, and continue heating until the second powder is melted, and mix well to obtain the second molten mixture; wherein, the weight ratio of the second powder to aluminum is 3~ 4:100;
[0032] S6: Immerse the stainless steel plate completely in the s...
Embodiment 2
[0046] On the basis of Example 1, the first powder further includes 2-4 parts by weight of iron. This process is relatively harsh on the formulation of the first powder, allowing only a limited amount of iron to be introduced. Iron can adjust the solidification rate of the coating and reduce the shrinkage potential energy of the coating during cooling, thereby reducing the expansion and contraction rate of the mirror plate. However, if iron is placed in the second powder, the stress of the coating will increase sharply.
Embodiment 3
[0048]On the basis of Example 2, the first powder further includes 6-8 parts by weight of barium. The introduction of barium will not increase the stress of the coating, and can effectively improve the compressive performance of the coating at high temperature, so that the number of times of hot pressing of the mirror plate is greatly increased. But if the barium is placed in the second powder, the stress of the coating will be increased.
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