Method for preparing ceramic bond stacking abrasive material through centrifugal drying granulation technology

A technology of ceramic bond and accumulation of abrasives, applied in abrasives, chemical instruments and methods, manufacturing tools, etc., can solve the problem of affecting the accuracy and surface roughness of workpieces, unable to meet the requirements of abrasive belt softness, and difficult to ensure the uniformity of sand planting and other problems, to achieve the effect of high grinding efficiency, conducive to automatic production and long service life

Active Publication Date: 2016-05-11
江苏华东砂轮有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The currently used abrasive belts have the following disadvantages due to the use of ordinary structural abrasives: (1) the working layer of the single-layer abrasive belt is thin, the service life is short, and the utilization rate is low. Frequent replacement reduces production efficiency and increases the labor of the operator. Strength; (2) The gap between the abrasive grains on the abrasive belt is small, and the abrasive debris will remain on the surface of the abrasive belt during the grinding process to cause blockage, increase friction and heat, and the workpiece is easy to burn; (3) The traditional single-layer abrasive belt is grinding During the process, after the blunt abrasive falls off, the friction between the adhesive and the workpiece is caused, so that the abrasive belt cannot continue to work stably; (3) the state of the abrasive grains in the grinding process and the The grinding force is different, so the surface quality of the ground workpiece is quite different, and the single-layer abrasi

Method used

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  • Method for preparing ceramic bond stacking abrasive material through centrifugal drying granulation technology
  • Method for preparing ceramic bond stacking abrasive material through centrifugal drying granulation technology
  • Method for preparing ceramic bond stacking abrasive material through centrifugal drying granulation technology

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Effect test

Embodiment 1

[0031] The raw materials used in the preparation of the ceramic bond accumulation abrasive in the present invention are: corundum (particle size: W32), alumina, silicon oxide, sodium carbonate, zirconia, lithium carbonate, boric acid, and the ceramic bond composition ratio is shown in the following table:

[0032] Component

[0033] Add silicon oxide, aluminum oxide, lithium carbonate, sodium carbonate, boric acid, and zirconium oxide to the ball mill in the above proportions, mix on the ball mill for 3 hours, and then smelt the mixed powder at high temperature, quench it, and crush it by ball milling, and then pass through a 325 mesh sieve. A low melting point ceramic bond powder is obtained. In 4.6 kg of corundum, 0.4 kg of ceramic bond, 6.0 kg of deionized water and 0.5 kg of dextrin liquid were added to the wet ball mill and mixed for 3 hours at 300 rpm. The prepared slurry is subjected to centrifugal drying and granulation to obtain ceramic bond accumulation abrasive, the...

Embodiment 2

[0035] The raw materials used in the preparation of the ceramic bond accumulation abrasive in the present invention are: corundum (particle size: W32), alumina, silicon oxide, sodium carbonate, zirconia, lithium carbonate, boric acid, and the ceramic bond composition ratio is shown in the following table:

[0036] Component

[0037] Add silicon oxide, aluminum oxide, lithium carbonate, sodium carbonate, boric acid, and zirconium oxide to the ball mill in the above proportions, mix on the ball mill for 3 hours, and then smelt the mixed powder at high temperature, quench it, and crush it by ball milling, and then pass through a 325 mesh sieve. A low melting point ceramic bond powder is obtained. 0.4 kg of ceramic bond, 5 kg of deionized water and 0.5 kg of dextrin liquid were added to 4.6 kg of corundum abrasives, respectively, and mixed by wet ball milling at 350 rpm for 4 hours. The prepared slurry is subjected to centrifugal drying and granulation to obtain a ceramic bond acc...

Embodiment 3

[0039] The raw materials used in the preparation of the ceramic bond accumulation abrasive in the present invention are: green silicon carbide (particle size: W32), aluminum oxide, silicon oxide, sodium carbonate, zirconium oxide, lithium carbonate, boric acid, and the ceramic bond composition ratio is shown in the following table:

[0040] Component

[0041] Add silicon oxide, aluminum oxide, lithium carbonate, sodium carbonate, boric acid, and zirconium oxide to the ball mill in the above proportions, mix on the ball mill for 3 hours, and then smelt the mixed powder at high temperature, quench it, and crush it by ball milling, and then pass through a 325 mesh sieve. A low melting point ceramic bond powder is obtained. In 4.6 kg of corundum, 0.4 kg of ceramic bond, 4.0 kg of deionized water and 0.5 kg of dextrin liquid were added to the 4.6 kg of corundum, and the wet ball milling was carried out at 400 rpm for 5 hours. The prepared slurry is subjected to centrifugal drying a...

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Abstract

The invention provides a method for preparing a ceramic bond stacking abrasive material through a centrifugal drying granulation technology. The method is characterized in that an abrasive material and ceramic bond powder composed of silicon oxide powder, aluminum oxide powder, lithium carbonate powder, sodium carbonate powder, boric acid powder and zirconium oxide powder are adopted as the raw materials, mixed slurry is obtained by adding deionized water and dextrin liquid into the raw materials, stacking abrasive material fresh pellets are obtained through centrifugal drying, and the ceramic bond stacking abrasive material can be obtained through calcination. The abrasive material can be evenly wrapped and high bonding force can be generated through the liquid phase formed after the powder bond in the stacking abrasive material is fused. The spherical stacking abrasive material prepared through the method has the characteristics of the uniform particle granularity and the uniform organization structure, and can be used for preparing abrasive cloth, abrasive belts and resin bond grinding wheels. The abrasive belts prepared from the ceramic bond stacking abrasive material have the characteristics of being high in grinding efficiency, good in self-sharpening performance and grinding heat dissipation and long in service life; automatic production can be easily achieved through the technology.

Description

Technical field [0001] The invention relates to a preparation method for preparing ceramic bond accumulation abrasives by using centrifugal drying granulation technology. Background technique [0002] Abrasive belt is a belt-shaped tool that can be used for grinding and polishing, which is made by bonding abrasives to flexible materials using adhesives. The three elements of the abrasive belt are: substrate, abrasive and adhesive. The currently used abrasive belts have the following disadvantages due to the use of ordinary structural abrasives: (1) Single-layer abrasive belts have thin working layers, short service life and low utilization rate. Frequent replacement reduces production efficiency and improves operator labor. Strength; (2) The gap between abrasive grains on the abrasive belt is small, and the abrasive debris will remain on the surface of the abrasive belt during the grinding process, causing blockage, increasing friction and heating, and the workpiece is easy to bu...

Claims

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Application Information

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IPC IPC(8): B24D11/00C09K3/14
Inventor 陈瑞和万隆
Owner 江苏华东砂轮有限公司
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