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Corrosion-resistant cutting fluid and preparation method thereof

A cutting fluid and corrosion-resistant technology, applied in the petroleum industry, lubricating compositions, etc., can solve problems such as physical damage to the operator, white spots on the surface of the workpiece, deterioration of the cutting fluid, etc., to achieve inhibition of metal corrosion, good cooling and lubrication effects, and high performance constant effect

Inactive Publication Date: 2016-06-15
周紫阳
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Nowadays, cutting fluid is used when cutting workpieces in machining centers in enterprises. Generally, cutting fluid must meet the four purposes of cooling, lubrication, cleaning, and rust prevention. It can reduce the cutting force during cutting, and take away the heat generated in the cutting area in time. Reduce the cutting temperature, improve the durability of the tool, thereby increasing production efficiency, improving the surface roughness of the workpiece, and ensuring the machining accuracy of the workpiece. The cutting fluid currently used is generally fully synthetic or semi-synthetic or emulsified oil, and the main component is alcohol amine ester Classes, water, surfactants, etc., but heat will be generated during the working process. Alcohol amine ester compounds will be oxidized when the temperature rises, the acidity will increase, and many corrosive substances will be generated, resulting in the deterioration of the cutting fluid and the increase of sediment. It is easy to smell in summer, difficult to dilute in winter, and the anti-rust effect is poor. Some low-end enterprises are still using sodium nitrite as anti-rust agent. Adding water to sodium nitrite has excellent cooling performance, and it is also good for anti-rust, but it will cause workpieces after processing There are white spots on the surface, and sodium nitrite is carcinogenic, causing damage to the operator's body

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A kind of preparation method of corrosion-resistant cutting fluid described in the present embodiment, comprises the following steps:

[0029] (1) Prepare the following components in parts by mass: 12 parts of polyvinyl alcohol, 8 parts of stearic acid, 5 parts of triethanolamine, 6 parts of sodium carbonate, 4 parts of sodium cumene sulfonate, 130 parts of diluted cucumber juice, antiseptic 2 parts, 0.3 parts of dodecyl dimethyl benzyl ammonium chloride, 0.2 parts of sodium diethylamine tetraacetate, 0.05 parts of high-carbon fatty alcohol polyoxyethylene ether;

[0030] (2) Pour sodium diethylaminotetraacetate and diluted cucumber juice into the autoclave according to the proportion, and stir at 110 rpm for 8 minutes;

[0031] (3) Pour polyvinyl alcohol, stearic acid, triethanolamine, sodium carbonate, sodium cumene sulfonate, and preservatives into the autoclave, and stir at 45 rpm for 15 minutes;

[0032] (4) Heat to 70°C, then add dodecyldimethylbenzyl ammonium ch...

Embodiment 2

[0038] A kind of preparation method of corrosion-resistant cutting fluid described in the present embodiment, comprises the following steps:

[0039] (1) Prepare the following components in parts by mass: 10 parts of polyvinyl alcohol, 10 parts of stearic acid, 3 parts of triethanolamine, 8 parts of sodium carbonate, 3 parts of sodium cumene sulfonate, 140 parts of diluted cucumber juice, antiseptic 1 part of agent, 0.5 part of dibromonitrilopropionamide, 0.1 part of sodium tripolyphosphate, 0.06 part of sorbitan ester;

[0040] (2) Pour sodium tripolyphosphate and diluted cucumber juice into the autoclave in proportion, and stir at 100 rpm for 10 minutes;

[0041] (3) Pour polyvinyl alcohol, stearic acid, triethanolamine, sodium carbonate, sodium cumene sulfonate, and preservatives into the autoclave, and stir at 40 rpm for 20 minutes;

[0042] (4) Heat to 60°C, then add dibromonitrilopropionamide and sorbitan ester, and stir at a high speed of 1400 rpm for 10 minutes;

[0...

Embodiment 3

[0048] A kind of preparation method of corrosion-resistant cutting fluid described in the present embodiment, comprises the following steps:

[0049] (1) Prepare the following components in parts by mass: 15 parts of polyvinyl alcohol, 5 parts of stearic acid, 6 parts of triethanolamine, 5 parts of sodium carbonate, 5 parts of sodium cumene sulfonate, 120 parts of diluted cucumber juice, antiseptic 3 parts of agent, 0.1 part of dodecyl dimethyl benzyl ammonium chloride, 0.3 part of sodium diethylammonium tetraacetate, 0.03 part of sorbitan ester;

[0050] (2) Pour sodium diethylamine tetraacetate and diluted cucumber juice into the autoclave according to the proportion, and stir at 120 rpm for 5 minutes;

[0051] (3) Pour polyvinyl alcohol, stearic acid, triethanolamine, sodium carbonate, sodium cumene sulfonate, and preservatives into the autoclave, and stir at 50 rpm for 10 minutes;

[0052] (4) Heat to 80°C, then add dodecyldimethylbenzyl ammonium chloride and sorbitan est...

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PUM

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Abstract

The invention discloses a corrosion-resistant cutting fluid which is composed of the following components in parts by mass: 10-15 parts of polyvinyl alcohol, 5-10 parts of stearic acid, 3-6 parts of triethanolamine, 5-8 parts of sodium carbonate, 3-5 parts of sodium cumenesulfonate, 120-140 parts of diluted cucumber juice, 1-3 parts of preservative, 0.1-0.5 part of bactericide, 0.1-0.3 part of softener and 0.03-0.06 part of defoaming agent. By selecting excellent materials and adopting the scientific processing method, the corrosion-resistant cutting fluid solves the problems of corrosion, deterioration and smelliness for the machine tool in the past cutting fluid, and can prevent the corrosion, cavitation corrosion and scaling on the machine tool internal surface and form a protective layer. The corrosion-resistant cutting fluid has favorable cooling and lubricating effects, generates fewer precipitates in the use process, and ensures the workpieces to be clean and acceptable. Nitrites and phosphorus and sulfur compounds are eliminated in the product formula, and the cucumber juice is added; and thus, the product is green and environment-friendly. The properties of the product are not changed; and the product has the advantages of high economy, low cost, no toxicity and no adverse effect on skin.

Description

technical field [0001] The invention belongs to the technical field of cutting fluid, and in particular relates to a corrosion-resistant cutting fluid and a preparation method thereof. Background technique [0002] Nowadays, cutting fluid is used when cutting workpieces in machining centers in enterprises. Generally, cutting fluid must meet the four purposes of cooling, lubrication, cleaning, and rust prevention. It can reduce the cutting force during cutting, and take away the heat generated in the cutting area in time. Reduce the cutting temperature, improve the durability of the tool, thereby increasing production efficiency, improving the surface roughness of the workpiece, and ensuring the machining accuracy of the workpiece. The cutting fluid currently used is generally fully synthetic or semi-synthetic or emulsified oil, and the main component is alcohol amine ester Classes, water, surfactants, etc., but heat will be generated during the working process. Alcohol amine...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/02C10N40/22C10N30/12
CPCC10M173/02C10M2201/062C10M2207/022C10M2207/126C10M2207/28C10M2209/104C10M2215/04C10M2215/042C10M2215/044C10M2215/08C10M2215/223C10M2219/044C10N2030/12C10N2040/22C10N2040/244C10N2040/245C10N2040/246C10N2010/02
Inventor 周紫阳
Owner 周紫阳
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