Casting method for Ni-B-Si alloy surface modified composite valve body

A surface modification, nickel borosilicate technology, applied in the direction of casting molding equipment, casting mold, casting mold composition, etc., can solve the problem of affecting the appearance quality and service life of the valve body, slag inclusion and uneven thickness of the surface composite layer, casting seepage To avoid problems such as poor layer quality and stability, achieve good surface protection, appearance quality, good performance, and high hardness

Inactive Publication Date: 2016-08-03
ANHUI XINHONG MACHINERY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the problems of pores, slag inclusions and uneven thickness of the surface composite layer, the casting infiltration technology is prone to problems, which will lead to casting defects when it is actually applied to the production of valve bodies, which will affect the appearance quality and service life of the valve body.
The literature "Research on Improving the Wear Resistance of Cast Steel Valves by Casting Infiltration" uses the casting infiltration process to make valves with good erosion resistance, which improves the service life of the valves, but it also points out that the problem of poor quality stability of the infiltration layer is still exists, needs to be further improved

Method used

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Embodiment Construction

[0013] A method for casting a nickel-boron-silicon alloy surface-modified composite valve body, comprising the following steps:

[0014] (1) Prepare pouring liquid, wherein the weight percentage of the chemical composition of the pouring liquid is as follows: C: 0.22%, Si: 0.25%, Mn: 0.60%, Y: 0.03%, Pr: 0.05%, La: 0.10%, Cu: 0.15 %, P: 0.03%, S: 0.02%, and the balance is Fe. The raw materials are melted in an intermediate frequency induction furnace at 1580°C, and the casting solution is obtained after adjusting the chemical composition;

[0015] (2) Prepare cast-infiltrated coatings, in which the cast-infiltrated coatings are made of the following raw materials in weight (kg): 200-mesh nickel-boron-silicon alloy powder 30, 200-mesh silicon nitride 15, nano-diamond micropowder 0.3, polyvinyl alcohol 0.5, acrylic acid 0.1, glycerol monostearate 0.5, ammonium persulfate 0.01, lithium silicate 2, sodium fluoride 1, carbon nanotube 1, silane coupling agent KH-5500.5, dimethyl sil...

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Abstract

The invention discloses a casting method for a Ni-B-Si alloy surface modified composite valve body. The casting method comprises the following steps: (1) preparing a pouring solution which comprises the following chemical components in percentage by weight: 0.22-0.26% of C, 0.25-0.45% of Si, 0.60-0.80% of Mn, 0.03-0.05% of Y, 0.05-0.10% of Pr, 0.10-0.15% of La, 0.15-0.25% of Cu, no more than 0.03% of P, no more than 0.02% of S and the balance of Fe; (2) preparing casting-infiltration coating; (3) pouring the valve body; and (4) performing heat treatment and finishing. A uniform and stable casting-filtration composite layer is formed on the surface of the valve body obtained through the casting method, and the valve body has the advantages of being high in anti-impact toughness, excellent in corrosion-resistant and high-temperature-resistant performance, high in finished product ratio, stable in quality, high in appearance quality and usability, and long in service life.

Description

technical field [0001] The invention relates to the technical field of valve casting, in particular to a casting method for a nickel-boron-silicon alloy surface-modified composite valve body. Background technique [0002] Valves are important components for the conveying and control of flowing materials. In use, in addition to meeting the requirements of technical indicators such as temperature and pressure, they must also meet the different needs of materials with different properties, such as corrosion, wear, adhesion, etc. At the same time, the sealing performance and service life of the valve are also very important technical indicators. [0003] The casting infiltration method is to make alloy powder and other raw materials into paint and brush it on the surface of the mold. When pouring, the matrix metal liquid penetrates into the capillary pores of the paint, and the alloy powder is melted and melted by the heat of the metal liquid, and is fused with the base metal. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/04C22C38/02C22C38/16B22D19/08B22C3/00C21D9/00
CPCB22C3/00B22D19/08C21D9/0068C22C38/005C22C38/02C22C38/04C22C38/16
Inventor 刘奎新刘瑞
Owner ANHUI XINHONG MACHINERY
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