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Manufacture method of WK85 rotary printing screen

A production method and printing rotary screen technology, which is applied in the field of printing and dyeing, can solve the problems of affecting printing length, reducing production efficiency, and poor strength, and achieve the effects of reducing sewage treatment costs, increasing product added value, and reducing production costs

Active Publication Date: 2016-09-07
SHANDONG TONGDA PRINTING SYST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing 80-mesh wax-printed nickel screen: a thickness between 110 and 120 μm, and a porosity of less than 18%, because the pore size is too small, the amount of slurry is only 20.7 ml / mm 2 , the wax penetration effect is poor during the printing process, it cannot be used at a high speed and it is easy to block holes, it needs to be cleaned after printing a certain number of meters, the production efficiency is low and it is not environmentally friendly; the other thickness is between 100 and 110 μm , the opening rate is about 20%, the pore diameter is relatively large, and the amount of slurry can reach 22 ml / mm 2 , but the thickness of the net is not enough, the strength is poor, the net is easy to break, and the number of repeated uses is small, which affects the printing length, which also increases the production cost and reduces the production efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A method for making a WK85 printing rotary screen, comprising the making of a basic mold, the making of the basic mold includes a male mold, the convex point of the male mold is in the form of a conical involute, ribs are provided on the basic mold, and the Rib width is 20 μm, the base mold is provided with a coating, including a base layer, the base layer is a nickel-plated layer, and also includes a primary nickel plating, the additive WK-1 is used in the primary nickel plating, and the single-network after the primary nickel plating The thickness is 48μm, and the porosity is greater than 45%. It also includes secondary nickel plating. The secondary nickel plating adopts the circulation method of plating solution to spray the plating solution evenly on the surface of the mesh. The aspect ratio of the mesh section is 0.15.

[0032] The thickness of the final WK85 printed rotary screen was 162 μm, and the porosity was 38%.

Embodiment 2

[0034] A method for making a WK85 printing rotary screen, comprising the making of a basic mold, the making of the basic mold includes a male mold, the convex point of the male mold is in the form of a conical involute, ribs are provided on the male mold, and the Rib width is 12 μm, and the base mold is provided with a coating, including a base layer, the base layer is a chrome-plated layer, and a nickel plating is also included. After the nickel plating, the thickness of the single net is 25 μm, and the porosity is greater than 60%. Including secondary nickel plating, secondary nickel plating uses special additive WK-3.

[0035] The final WK85 printing screen has a thickness of 160 μm and a porosity of 36%. The WK85 printing screen obtained after secondary nickel plating has good elasticity. , put it in an oven at 180°C, and it will recover completely within 30 minutes, and the number of reuses can reach 16 times.

Embodiment 3

[0037] A method for making a WK85 printing rotary screen, comprising the making of a basic mold, the making of the basic mold includes a male mold, the convex point of the male mold is in the form of a conical involute, ribs are provided on the basic mold, and the Rib line width is 25 μm, and the base mold is provided with a coating layer, including a base layer, the base layer is a chrome-plated layer, and also includes a nickel plating, and the thickness of the single mesh after the nickel plating is 40 μm, and the opening rate is 40%. Secondary nickel plating, the secondary nickel plating adopts the circulation method of plating solution, and sprays the plating solution evenly on the surface of the mesh, and the spraying speed is controlled at 2-4m 3 / hr, the aspect growth ratio of the mesh section is controlled to 0.15, and the special additive WK-2 for secondary plating is used, at a low current density of 18A / dm 2 Under electroplating 30μm, then at 42A / dm 2 Under electr...

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Abstract

The invention provides a manufacture method of a WK85 rotary printing screen. The manufacture method of the WK85 rotary printing screen comprises the steps of ground mould manufacturing, arrangement of a plating on the ground mould, primary nickel plating and secondary nickel plating, wherein the ground mould comprises a male mould, and a spur of the male mould is in a conical surface involute type; the plating comprises a base layer which is a chromium coating; and the width of a steel wire after pressure polishing treatment is within the range of 10-30 micrometers. The manufacture method of the WK85 rotary printing screen has the effects that the thickness of the WK85 rotary printing screen produced through the method is larger than or equal to 160 micrometers, the thickness deviation is smaller than 5 micrometers, the aperture ratio is larger than or equal to 35%, and the aperture ratio deviation is smaller than or equal to 1%; the paste permeating quantity is larger than or equal to 56 ml / mm<2>; restoring is fast, the restoring effect is good, workable pressure in the printing process is large, the wax penetrating effect is good, the available turning speed is high, the printing quantity each time is large in meter number, screen cleaning is not required, and the number of repeated use times is large up to 16; and at the same time, the screen beating is slight in the printing process, the stability is good, register is accurate, and the effects of copper roller printing can be achieved when the WK85 rotary printing screen is used for printing fine patterns.

Description

technical field [0001] The invention relates to the technical field of printing and dyeing, in particular to a printing rotary screen, in particular to a method for making a WK85 printing rotary screen. Background technique [0002] There are two ways to print wax in real wax printing. [0003] One is machine printing, that is, printing with a printing copper roller. Its advantage is that it is easy to print fine patterns and the printing effect is better. [0004] The production method of the printing copper roller is: select the steel pipe with the required outer diameter, wall thickness and length, perform mechanical processing such as turning and grinding on the outer surface, add a brazing head after the inner hole is processed, and then electroplate a bonding layer on the surface. After activation, a copper layer of a certain thickness is plated on it. The copper layer is turned into a copper roller of the required size through the process of turning and grinding. Fin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B41C1/14B41N1/20B41N3/03
CPCB41C1/142B41N1/20B41N3/03
Inventor 魏福彬张沛海张光德苏窈徐莉
Owner SHANDONG TONGDA PRINTING SYST CO LTD
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