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Micro-texture ZrVSiN self-adaptive coated cutting tool and preparation process thereof

An adaptive, micro-textured technology, applied in metal material coating process, coating, superimposed layer plating, etc., can solve the problems of low energy density of femtosecond laser, high processing cost, long processing time, etc., to achieve Effects of high hardness, improved service life, improved hardness and wear resistance

Active Publication Date: 2017-03-15
湖南富石数控刀具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The Chinese patent "Application No.: 201010124734.2" reports the femtosecond laser preparation method of micro-nano composite textured tools. Due to the low energy density of the femtosecond laser, it causes the problems of long processing time and high processing cost.

Method used

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  • Micro-texture ZrVSiN self-adaptive coated cutting tool and preparation process thereof
  • Micro-texture ZrVSiN self-adaptive coated cutting tool and preparation process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Micro-textured ZrVSiN adaptive coating tool, the tool base material is Al 2 O 3 Based on ceramic turning tools, the tool rake face matrix is ​​processed with micron texture, and the surface coating of the tool is ZrVSiN adaptive coating and Zr transition layer from top to bottom.

[0032] Micro-texture ZrVSiN adaptive coating tool and its preparation process. First, Nd:YAG nanosecond laser is used to process micro-texture on the tool rake face, and then multi-arc ion plating + intermediate frequency magnetron sputtering technology is used to deposit Zr on the tool surface The transition layer, ZrVSiN adaptive coating; the atomic percentage of V element in the ZrV alloy target is between 40at.%, by adjusting the N 2 Flow rate, Si target target current and ZrV alloy target target current make the atomic percentage of Si element in the ZrVSiN coating between 3-10 at.%, and the atomic percentage ratio of Zr to V element between 0.5-1.5.

[0033] The specific preparation process s...

Embodiment 2

[0044] Micro-texture ZrVSiN self-adaptive coating tool, tool base material YS8 hard alloy turning tool, micro-texture is machined on the tool rake surface substrate, and the tool surface coating is ZrVSiN self-adaptive coating and Zr transition from top to bottom Floor.

[0045] Micro-texture ZrVSiN adaptive coating tool and its preparation process. Firstly, Nd:YAG nanosecond laser is used to process micro-texture on the tool rake face, and then multi-arc ion plating + intermediate frequency magnetron sputtering technology is used to deposit Zr on the tool surface Transition layer, ZrVSiN adaptive coating; the atomic percentage of V element in the ZrV alloy target is between 60at.%, by adjusting the N 2 The flow rate, Si target current and ZrV alloy target current make the atomic percentage of Si element in the ZrVSiN coating between 3-10 at.%, and the atomic percentage ratio of Zr to V element between 0.5-1.5.

[0046] The specific preparation process steps of the micro-textured Z...

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Abstract

The invention belongs to the technical field of mechanical cutting tool manufacture, and in particular, relates to a micro-texture ZrVSiN self-adaptive coated cutting tool and a preparation process thereof. A basal body material of the cutting tool is ceramics or a hard alloy, and a micro-texture is processed on a basal body of a front tool face of the cutting tool; coating layers on the surface of the cutting tool is provided with a ZrVSiN self-adaptive coating layer and a Zr transition layer from top to bottom. The application of the ZrVSiN self-adaptive coating layer can make a layer of VO2, V2O3, V2O5 and other vanadium oxide products having a lubrication effect formed on the surface of the cutting tool through a reaction of V in a cutting process with oxygen in air, and a glaze layer with V2O5 glass phase is produced in quantity along with rising of the temperature, so that the friction of a tool-chip contact area is reduced; V2O5 is a liquid phase when the temperature is 500 DEG C or more, the micro-texture can store the V2O5 liquid-phase lubricant, and loss of the vanadium oxide products having the lubrication effect is prevented. The cutting tool can be widely applied in dry cutting and cutting processing of hard-to-process materials.

Description

[0001] 1. Technical Field [0002] The invention belongs to the technical field of mechanical cutting tool manufacturing, and particularly relates to a ZrVSiN adaptive coating tool and a preparation process thereof. [0003] 2. Background technology [0004] With the rise of green manufacturing technology, people have gradually realized that dry cutting can improve the working environment of workers, and because the use of cutting fluid is discarded, the use cost of cutting fluid and the cost of waste liquid treatment are greatly reduced. In the dry cutting process, the cutting tool does not have the cooling and lubrication of the cutting fluid, and the processing conditions are bad, which causes severe tool wear and reduced tool life. Therefore, in order to meet the requirements of dry cutting, it is necessary to design an adaptive tool to improve the working conditions of the tool in the process of machining the workpiece. [0005] Surface texture technology is an effective method t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C28/04
CPCC23C28/044
Inventor 孟荣邓建新刘亚运
Owner 湖南富石数控刀具有限公司
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