The invention discloses a method for preparing high-performance iron
nickel magnetically soft
alloy by using a
powder metallurgy process, which belongs to the technical field of
powder metallurgy. The method comprises the following steps of: 1, uniformly mixing various
powder such as
iron powder,
nickel powder,
molybdenum powder,
silicon powder,
copper powder,
cobalt powder, chrome powder,
niobium powder,
tungsten powder, aluminum powder and
titanium powder according to a certain ratio, wherein the
nickel content ranges from 30 to 78 percent; or the
alloy powder prepared according to a certain
alloy component ratio is directly used as a
raw material; 2, forming the powder which is obtained by step 1 into a blank with a certain shape by using a
powder metallurgy forming method; 3,
sintering the formed blank, which is obtained by the step 2, under the pressure of between 0 and 1,000 MPa and at the temperature of between 600 and 1,500 DEG C for 10 to 4,000 minutes; and 4,
processing the sintered body obtained by the step 3 under the pressure of between 0 and 4,000 MPa and at the temperature of between 600 and 1,600 DEG C for 0 and 4,000 minutes. The method has the characteristic that: by improving the
sintering and
thermal treatment systems, the
material density is improved, the
micro texture and structure of the material are improved, the
impurity content is reduced, and the magnetically soft alloy product with the maximal magnetic
conductivity of no less than 40 mH / m and with the coercive force of no more than 20 A / m can be prepared.