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Fire retardant, preparation method thereof, composite polycarbonate material, and preparation method thereof

A technology of polycarbonate and composite materials, applied in the direction of sulfonic acid preparation, hydrocarbons, hydrocarbons, etc., can solve the problem that the flame retardant grade only reaches UL-94V-2, which is difficult to meet the requirements of polycarbonate composite materials, and cannot meet the requirements Flame retardant requirements and other issues, to achieve high flame retardant efficiency, high content of flame retardant elements, conducive to recovery and recycling effects

Inactive Publication Date: 2017-04-26
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The disadvantage is that it cannot meet the higher flame retardant requirements when used alone
The flame-retardant polycarbonate composite material of the invention realizes halogen-free flame retardancy, but its composition is relatively complicated, and the amount of flame retardant added is too large
[0007] The Chinese patent with the publication number CN 104725826A discloses a novel flame-retardant polycarbonate composite material and its preparation method. The composition of the novel flame-retardant polycarbonate composite material is: 40-60 parts of polycarbonate, melamine formaldehyde 8 to 14 parts of resin, 10 to 16 parts of water-based silicone acrylic resin, 12 to 18 parts of nano aluminum hydroxide, 0.5 to 1.5 parts of nano antimony trioxide, etc. The amount of additive added is also very large, and the disclosed flame retardant effect shows that the oxygen index of the flame retardant composite material has been significantly improved, but the flame retardant grade only reaches UL-94V-2 level, and the flame retardant efficiency is low, which is difficult to meet the requirements of polycarbonate composite materials. Materials require higher flame retardancy requirements in certain applications

Method used

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  • Fire retardant, preparation method thereof, composite polycarbonate material, and preparation method thereof
  • Fire retardant, preparation method thereof, composite polycarbonate material, and preparation method thereof
  • Fire retardant, preparation method thereof, composite polycarbonate material, and preparation method thereof

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preparation example Construction

[0048] The present invention also provides a preparation method of the above-mentioned flame retardant, comprising: S1) reacting haloadamantane and benzene through Friedel-Crafts alkylation to obtain 1,3,5,7-tetraphenyladamantane; S2) The 1,3,5,7-tetraphenyladamantane is reacted with chlorosulfonic acid to obtain 1,3,5,7-tetraphenylsulfonylchloroadamantane; then hydrolyzed to obtain 1,3,5,7 - adamantane tetra-p-benzenesulfonate; S3) react the 1,3,5,7-adamantane tetra-p-benzenesulfonate with the amino-containing compound shown in formula (II) to obtain the compound shown in formula (I) flame retardant;

[0049] R-NH 2 (II);

[0050] Wherein, R is selected from a C1-C5 substituted alkyl group, a C6-C10 substituted aryl group, a substituted five-membered heterocyclic group or a substituted six-membered heterocyclic group; the C1-C5 substituted alkyl group, C6-C10 The substituents in the substituted aryl group, substituted five-membered heterocyclic group or substituted six-...

Embodiment 1

[0085] 1.1 Synthesis of 1,3,5,7-tetraphenyladamantane

[0086] 5.0 g (23.2 mmol) of 1-bromoadamantane was placed in a condensing reflux device and CaCl 2 In the 150ml three-neck flask of the drying tube, add 50ml (0.56mol) benzene and 6.5g (47.5mmol) tert-butyl bromide in sequence, and slowly add 0.6g (4.52mmol) of anhydrous aluminum trichloride while stirring, and maintain a state of intense reflux After the reaction was stopped for 60 minutes, the mixture was poured into ice-water mixture, and an appropriate amount of ether was added, stirred, and filtered. The filter residue was dried at 75°C for 12 hours, and subjected to Soxhlet extraction with chloroform as a solvent. After one day of extraction, the residual insoluble solid was dried to obtain 8.6 g of 1,3,5,7-tetraphenyladamantane with a yield of 78.9%. Melting point m.p.>400°C.

[0087] 1.2 Synthesis of adamantane 1,3,5,7-tetra-p-benzenesulfonate

[0088] Suspend 1.63g (3.72mmol) of 1,3,5,7-tetraphenyladamantane in...

Embodiment 2

[0093] 2.1 Synthesis of 1,3,5,7-tetraphenyladamantane

[0094] 5.0 g (23.20 mmol) of 1-bromoadamantane was placed in a condensing reflux device and CaCl 2 In the 150ml three-necked flask of the drying tube, add 35ml (0.38mol) benzene and 9.5g (69.60mmol) tert-butyl bromide in sequence, slowly add anhydrous aluminum trichloride 0.77g (5.80mmol) under stirring, and maintain a state of intense reflux After the reaction was stopped for 40 minutes, the mixture was poured into ice-water mixture, and then an appropriate amount of ether was added, stirred, and filtered. The filter residue was dried at 75°C for 12 hours, and subjected to Soxhlet extraction with chloroform as a solvent. After one day of extraction, the residual insoluble solid was dried to obtain 8.5 g of 1,3,5,7-tetraphenyladamantane with a yield of 78.5%. Melting point m.p.>400°C.

[0095] 2.2 Synthesis of 1,3,5,7-tetra-p-benzenesulfonic acid adamantane

[0096] Suspend 1.63g (3.72mmol) of 1,3,5,7-tetraphenyladaman...

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Abstract

The invention provides a fire retardant, a preparation method thereof, a composite polycarbonate material, and a preparation method thereof. The composite polycarbonate material comprises polycarbonate and the fire retardant shown in formula (I). Compared with the prior art, the composite polycarbonate material provided by the invention comprises the fire retardant shown in formula (I), connected with four effective fire-retardant sulfur-nitrogen groups simultaneously by taking adamantine as a core. The content of fire-retardant elements is high, the fire-retardant elements are uniformly distributed in a spatial three-dimensional direction, and a sulfur-nitrogen synergistic fire retardant function can be played, so that the fire retardant efficiency can be remarkably improved. Due to hydrophily of an adamantine group, the fire retardant and a polycarbonate matrix material are well compatible, thus contributing to uniform distribution of the fire retardant in a polymer matrix. Meanwhile, the saturation additive amount of the fire retardant can be improved, so higher requirements for the fire-retardant efficiency can be met. The fire retardant is high in water resistance due to adoption of composite sulfonate in a form of replacing a metal ion base with an organic base.

Description

technical field [0001] The invention belongs to the technical field of polymer materials, and in particular relates to a flame retardant and a preparation method thereof, a polycarbonate composite material and a preparation method thereof. Background technique [0002] Polymer materials have the advantages of light weight, easy processing, and strong corrosion resistance, so they are becoming an indispensable material in life with its amazing development trend. However, most of these synthetic polymer materials are extremely flammable, and a large amount of toxic and corrosive gases and smoke are generated during combustion, which seriously threatens the safety of human life and property. Polycarbonate (PC) is a thermoplastic engineering plastic with excellent comprehensive properties. It has high impact strength, high light transmittance, good dimensional stability, easy coloring, good aging resistance, and excellent electrical insulation. It is widely used Used in electro...

Claims

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Application Information

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IPC IPC(8): C08K5/42C07D251/56C07C303/32C07C309/32C08L69/00
CPCC08K5/42C07C2/861C07C303/08C07C303/32C07D251/56C08L2201/02
Inventor 朱东雨郭建维冼嘉星傅淑琴
Owner GUANGDONG UNIV OF TECH