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High-toughness super abrasion-proof nonmagnetic stainless steel wire for coal screen and preparation method thereof

A super wear-resistant, stainless coal technology, applied in the structural material of mining equipment, high toughness super wear-resistant non-magnetic stainless coal screen steel wire field, can solve the problem of difficult welding, uneconomical, not very good wear resistance, etc. problem, to achieve the effect of improving tensile strength and wear resistance, improving service life and easy product realization

Inactive Publication Date: 2017-06-23
JIANGSU XIHU SPECIAL STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In addition, ore beneficiation equipment is a production consumable material, which should be economical. Among the existing stainless steel grades, 304 is a commonly used steel grade, which has the characteristics of non-magnetic and corrosion resistance, but poor wear resistance and uneconomical; 201 stainless steel Brand, non-magnetic, but the wear resistance is not very good, and it is not economical
1Cr13 stainless steel has good wear resistance, but it cannot be applied due to magnetism; select non-magnetic steel products, such as the commonly used model 45Mn17Al3, to meet non-magnetic and wear resistance, but poor corrosion resistance and difficult processing and welding

Method used

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  • High-toughness super abrasion-proof nonmagnetic stainless steel wire for coal screen and preparation method thereof
  • High-toughness super abrasion-proof nonmagnetic stainless steel wire for coal screen and preparation method thereof
  • High-toughness super abrasion-proof nonmagnetic stainless steel wire for coal screen and preparation method thereof

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Experimental program
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Effect test

preparation example Construction

[0028] In the above preparation method, vanadium (V) and tungsten (W) or one of them in the steel is introduced as a modifier element, and its unique dispersibility can prevent the growth of the structure grains to obtain the original structure as fine crystals; After multiple superimposed processing and deformation technologies, the grains are broken and reorganized, and the continuous on-line heat treatment technology of rapid heating and cooling is used to prepare ultra-fine-grained basic strength steel; the ultra-fine-grained basic strength steel is deformed after reprocessing, and the grains Distortion, cracking, deformation control not more than 30%, under the action of deformation stress, smaller crystal grains will precipitate carbon, carbon and vanadium form compounds (VC); chromium nitride, manganese nitride, iron nitride and other nitrogen Compounds and carbides are dispersed on the grain boundary to obtain the unique effect of high strength and wear resistance.

[002...

Embodiment 1

[0032] 1. Smelting

[0033] 1) Select 1Cr17 ferrite material for scrap steel, and control the content of silicon, phosphorus and sulfur at 0.6%, 0.04%, and 0.02% respectively;

[0034] 2) Add manganese nitride and nickel plates, then add electrolytic manganese; smelt in a 2-ton intermediate frequency furnace;

[0035] 3) The smelting inspection composition after smelting is shown in Table 1 below;

[0036] 4) Die casting 500 kg ingot;

[0037] Table 1 New steel grade smelting composition wt%

[0038] materialC Si MnPSCr NiVN New steel grade0.1130.6813.250.03260.010217.36 / 0.30.323

[0039] 2. Hot rolled wire rod

[0040] 1) Steel ingot heating, the process is shown in Table 2 below

[0041] Table 2 Steel ingot heating process

[0042] Preheat temperature / time Heating temperature / time Soaking temperature / time Baking temperature Rolling temperature ≤800℃ / 180min 1220℃ / 50min 1200℃ / 20min1180℃1160℃

[0043] 2) Wire rod sampling inspection, performance see Table 3 below

[0044] Table 3 Mec...

Embodiment 2

[0056] 1. Metal smelting

[0057] 1) 1Cr13 martensite is used for scrap steel, and the content of silicon, phosphorus and sulfur is controlled at 0.6%, 0.04%, and 0.02%;

[0058] 2) Add ferrosilicon, manganese nitride, nickel plate and electrolytic manganese, smelt in a 6-ton intermediate frequency furnace;

[0059] 3) After smelting, the inspection results of the melting composition are shown in Table 6 below;

[0060] 4) 500kg die cast steel ingot;

[0061] Table 6 Smelting composition of new steel grades

[0062] materialC Si MnPSCr NiVN New steel 20.1530.73013.100.03490.015017.03 / 0.60.404

[0063] 2. Hot rolled wire rod

[0064] The process is the same as in the first embodiment.

[0065] Wire rod sampling and inspection of mechanical properties are shown in Table 7 below:

[0066] Table 7 Mechanical properties

[0067] Steel type Tensile strength MPa Yield strength MPa Elongation% Area shrinkage% HB New steel 29956854466295

[0068] 3. Steel wire preparation

[0069] The process...

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Abstract

The invention provides a high-toughness super abrasion-proof nonmagnetic stainless steel wire for a coal screen. The steel matrix elements of the steel wire are formed by the combination of 0-16wt% of manganese, 1-20wt% of chromium, 0-1.0wt% of vanadium, not greater than of 0.55wt% of nitrogen, and the balance iron and other elements. The invention also provides a preparation method of the steel wire. According to the high-toughness diffusion type nonmagnetic abrasion-proof stainless steel wire for a coal screen disclosed by the invention, the processing performance of the product is good, and the product is easy to realize; the tensile strength and the abrasion resistance of the product can be obviously improved, and further the service life of a material is prolonged; and besides, the cost is not increased, so that the high-toughness super abrasion-proof nonmagnetic stainless steel wire for a coal screen has economical efficiency and practicality, and has wider use.

Description

Technical field [0001] The invention relates to a technology for preparing austenitic stainless steel materials, in particular to a high-toughness, super wear-resistant, non-magnetic, stainless steel coal sieve wire, which is suitable for use in mines that operate with higher medium water and medium dust in a dynamic stress environment The wear parts of ore mining equipment are easy to consume steel materials, and they are also suitable for structural parts of mining equipment. Background technique [0002] With the development of society and the improvement of living standards, higher requirements are put forward for improving the living environment, and pollution sources are controlled at the initial stage. For example, mining operations in mines require environmental protection treatment of mineral resources, such as coal washing in coal mines and iron ore powder. Magnetic separation, slag separation and non-ferrous metal suspension, etc., these fields of operation involve ore...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/38C22C38/04C22C38/24C22C38/02C22C38/22C22C32/00C21D8/06C21C5/56C22C33/06
CPCC22C38/38C21C5/562C21D8/06C22C32/0068C22C33/06C22C38/001C22C38/02C22C38/04C22C38/22C22C38/24
Inventor 翟华平翟海平刘福斌翟素萍徐华王庆徐小静杜忠罡
Owner JIANGSU XIHU SPECIAL STEEL