Modified additive for recycling copper and iron in depleted slag of electric copper smelting furnace and application thereof

A technology of copper smelting and additives, applied in the field of high-temperature modified additives, can solve the problems of unutilized latent heat and difficulties, and achieve the effects of promoting sustainable development, efficient separation and recycling, and improving iron recovery rate

Active Publication Date: 2017-07-07
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The minerals in the copper slag are embedded with each other and the crystal grains are small. It is very difficult to recover copper and iron in the slag by using traditional separation techniques, such as flotation, gravity separation and magnetic separation, and the recovery rate of iron is only about 30%. The copper recovery rate of chemical slag is only 65-75%
In addition, the depleted slag of the copper smelting electric furnace is in a high-temperature molten state. At present, only slow cooling or rapid cooling is used, and a large amount of latent heat has not been utilized.
[0004] At home and abroad, a lot of research has been done on the recovery of copper and iron from copper slag, but there are few reports on the high-temperature modification by using the latent heat of the copper slag when it is depleted in an electric furnace.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The grade of iron in copper smelting electric furnace depletion slag is 39.10%, copper grade is 0.83%, and compound additives are added according to 9% of the mass of copper smelting slag (quicklime 45%, manganese monoxide 15%, ferroferric oxide 20%, pyrite 10% , chalcopyrite 10%) for slag modification, modified slag after slow cooling, crushing, grinding, flotation to obtain copper coarse concentrate and flotation tailings, flotation tailings after wet magnetic separation to obtain iron Concentrates and magnetic tailings. Modification is carried out at a temperature of 1350°C, a cooling rate of 1.5°C / min, and a cooling end temperature of 900°C. The modified slag is subjected to copper flotation conditions: grinding fineness -0.045mm 90.2%; dixanthate 200g / t; The dosage of inhibitor is 3.6kg / t; the flotation time is 5min; and the magnetic separation intensity is 1700Gs, the copper rough concentrate grade is 11.04%, the copper recovery rate is 71.45%, the iron grade is 5...

Embodiment 2

[0030] The iron grade in copper smelting electric furnace depleted slag is 39.10%, copper grade is 0.83%, and compound additives are added according to 15% of the mass of copper smelting slag (quicklime 50%, manganese monoxide 10%, ferric oxide 15%, pyrite 15% , chalcopyrite 10%) for slag modification, modified slag after slow cooling, crushing, grinding, flotation to obtain copper coarse concentrate and flotation tailings, flotation tailings after wet magnetic separation to obtain iron Concentrates and magnetic tailings. Modification is carried out under the conditions of melting temperature 1350°C, cooling rate 1.5°C / min, and cooling end temperature 900°C. Conditions of modified slag in copper flotation: grinding fineness -0.045mm 90%; butyl xanthate 200g / t ; Inhibitor dosage 3.6kg / t; Flotation time 5min; Under the condition of magnetic separation intensity 1700Gs, the crude concentrate grade of copper is 10.88%, the recovery rate of copper is 72.35%, the iron concentrate is...

Embodiment 3

[0032] The grade of iron in the depleted slag of copper smelting electric furnace is 39.10%, the grade of copper is 0.83%, and the compound additives are added according to 20% of the mass of copper smelting slag (40% of quicklime, 15% of manganese monoxide, 15% of ferric oxide and ferric oxide, 15% pyrite, 15% chalcopyrite) for slag modification, modified slag after slow cooling, crushing, grinding, flotation to obtain copper coarse concentrate and flotation tailings, flotation tailings after wet Magnetic separation to obtain iron concentrate and magnetic separation tailings. Modified under the conditions of melting temperature 1350°C, cooling rate 1°C / min, cooling end temperature 900°C, modified slag in copper flotation conditions: grinding fineness -0.045mm 90%; butyl xanthate 200g / t ;Inhibitor dosage: 3.6kg / t; Flotation time: 5min; Magnetic separation intensity: 1700Gs, to obtain iron concentrate with copper concentrate grade of 11.98%, copper recovery rate of 74.68%, iron...

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PUM

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Abstract

The invention relates to a modified additive for recycling copper and iron in depleted slag of an electric copper smelting furnace and an application thereof. The modified additive comprises, by mass, 40-50% of quick lime, 10-15% of manganese monoxide, 10-15% of pyrite, 5-15% of copper pyrite and 10-20% of iron oxides. According to the application of the modified additive for recycling copper and iron in depleted slag of the electric copper smelting furnace, the amount of the added modified additive is 8-20% of the mass of the copper slag. By means of the modified additive, mineral phase reconstruction of iron and copper target minerals is realized by making full use of high-temperature latent heat of depleted slag of the electric copper smelting furnace. The modified additive has the functions of fayalite modification, induced crystallization of initial crystal seeds and stabilization of copper matte minerals. Copper concentrates for copper smelting and magnetite concentrates for iron smelting can be produced by using modified slag through a floatation-magnetic separation process. Accordingly, efficient separation and recycling of iron and copper in depleted slag of the electric copper smelting furnace are realized, resources are saved, and energy consumption is reduced.

Description

technical field [0001] The invention relates to a high-temperature modification additive for comprehensively recovering copper and iron from depleted slag of a copper smelting electric furnace and its application, and belongs to the technical field of resource utilization of metallurgy and industrial waste residue. Background technique [0002] About 80% of the world's copper is produced by pyrometallurgy, and the remaining 20% ​​is obtained by hydrometallurgy. Usually, 1 ton of matte can produce 2-3 tons of copper slag. More than 97% of copper in my country is obtained by pyrometallurgy, such as reverberatory furnace smelting, flash furnace smelting, electric furnace smelting and converter smelting. In 2015, the output of refined copper in my country was as high as 7.96 million tons. At the same time, more than 15 million tons of copper slag were produced every year, and the cumulative output exceeded 120 million tons. [0003] Copper slag contains a large amount of availa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/04C22B15/00
CPCC22B7/04C22B15/0054Y02P10/20
Inventor 朱德庆潘建李启厚梁钟仁李紫云
Owner CENT SOUTH UNIV
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