A continuous production method and device for preparing granular trans isoprene rubber

A technology of trans isoprene rubber and its production method, which is applied in the field of continuous production and equipment for the preparation of granular trans isoprene rubber, can solve problems such as unstable product quality, energy consumption, and small equipment scale, and achieve catalyst concentration and Uniform activity, precise intermediate control, and improved prepolymerization efficiency

Active Publication Date: 2020-03-27
青岛竣翔科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

From the 1960s to the 1980s, Canada, the United Kingdom, Japan, Russia and other countries successively built pilot plants. However, at that time, because the production methods of trans-isoprene rubber used vanadium or vanadium / titanium mixed system as catalyst, in aromatic hydrocarbon or aliphatic solvent For solution polymerization, the catalyst activity is low, the glue viscosity is high, a large amount of solvent needs to be recovered and refined, and the polymer needs to be repeatedly post-treated to remove catalyst residues, etc. The process flow is complicated, energy consumption and material consumption are high, and the scale of the device is relatively large. Small and thus high cost of production, limiting the growth of the trans-isoprene rubber market
[0005] 1) One prepolymerization kettle corresponds to one polymerization kettle, and continuous production cannot be realized. The catalytic active center and concentration of different batches of prepolymerization kettles will be different. At the same time, the temperature is lowered in batches, and it must be discharged in a batch of prepolymerization kettles. After that, the next batch of cooling and repeated cycle process will be carried out, and there will be a lot of energy consumption problems
[0006] 2) The product is powdery, low density, strong crystallinity, easy to agglomerate, easy to cause environmental pollution during transportation, packaging and use; and the uniformity of Mooney viscosity distribution of different batches of powdery products is poor, so it is used by downstream customers The process summary is easy to cause unstable product quality. At the same time, it is more difficult to plasticize during the processing. When the powdery product enters the internal mixer, it will stick to the inner wall of the cavity and the discharge port, and it will adhere to the mixing after the glue is discharged. Adhesive surface, forming product defects

Method used

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  • A continuous production method and device for preparing granular trans isoprene rubber
  • A continuous production method and device for preparing granular trans isoprene rubber
  • A continuous production method and device for preparing granular trans isoprene rubber

Examples

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Embodiment 1

[0045] A continuous production method for preparing granular trans isoprene rubber, comprising the steps of monomer refining, pre-polymerization, polymerization, devolatilization, and granulation. The process flow chart is as follows figure 1 shown. figure 1 101 is the isoprene raw material tank, 102 is the first rectification tower, 103 is the tower top condenser, 104 is the tower top condensate collection tank, 105 is the second rectification tower, 106 is the second rectification tower Kettle reboiler, 107 is side extraction condenser, 108 is side extraction recooler, 109 is monomer metering tank, 110 is monomer metering tank, 201 is catalyst preparation tank, 202 is aluminum agent metering tank, 203 is pre- Polymerizer, 204 is a hydrogen buffer tank, 205 is a pre-polymerization distributor, 206A~F is a polymerizer A~F, 207 is a polymerizer distributor, 208 is a centrifugal kettle, 209 is a liquid phase transfer storage tank, 210 is Three-stage rake dryer-I, 211 is three-s...

Embodiment 2

[0056] A continuous production method for preparing granular trans isoprene rubber, comprising the steps of monomer refining, prepolymerization, polymerization, devolatilization and granulation. Pump the refined isoprene stored in 109 monomer metering tanks and 110 monomer metering tanks at a rate of 16m per kettle 3 Send it to 203 prepolymerization kettle, pass -7°C chilled water in the jacket to cool the material to 10°C, then add 2Kg triisobutylaluminum and 6.5L liquid catalyst for every 680Kg of isoprene, and fully stir it. Pre-polymerized at 12°C for 0.5 hour to form polymeric particles with the catalyst as the core. Then it is evenly distributed to the polymerization tanks 206A-F.

[0057]The polymerization step is carried out by putting the prepolymerized material into a jacketed reactor with ribbon stirring. Before the pre-polymerized polymer material is put in, add 20m3 of fresh isoprene, and polymerize under sufficient stirring. Cooling water at 7°C is passed thro...

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Abstract

The invention relates to a continuous production method and device for preparing granular trans-isoprene rubber. The production method comprises the steps of pre-polymerization and polymerization. Polymerized materials are centrifuged to realize preliminary solid-liquid separation, and then dried; a plurality of polymerized materials belonging to the same catalyst system are blended to realize granulation. The continuous production method and device for preparing the granular trans-isoprene rubber have the advantages of no solvent, no low-temperature pre-polymerization, no dust pollution, and stable and uniform product quality, the degree of automation is greatly improved, the monomer conversion efficiency and the production efficiency are improved, the cost of raw materials is reduced, unreacted raw materials are directly conveyed to a transfer device to be recycled without separation, the recycling cost is low, the recycling is easy to realize, the production cost is reduced, the product quality is improved, the trans-content of the prepared trans-isoprene rubber is more than 99 percent, and requirements of users at home and abroad can be met.

Description

technical field [0001] The invention relates to a continuous production method and device for preparing granular trans isoprene rubber. Background technique [0002] The synthesis of trans isoprene rubber has been patented and reported since the 1950s. From the 1960s to the 1980s, Canada, the United Kingdom, Japan, Russia and other countries successively built pilot plants. However, at that time, because the production methods of trans-isoprene rubber used vanadium or vanadium / titanium mixed system as catalyst, in aromatic hydrocarbon or aliphatic solvent For solution polymerization, the catalyst activity is low, the glue viscosity is high, a large amount of solvent needs to be recovered and refined, and the polymer needs to be repeatedly post-treated to remove catalyst residues, etc. The process flow is complicated, energy consumption and material consumption are high, and the scale of the device is relatively large. Small, so the production cost is high, limiting the deve...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F136/08C08F2/01C08F4/642
CPCC08F2/01C08F4/642C08F136/08
Inventor 曹兰郑雷蒲诚勇王志晔王鸿飞王兆德
Owner 青岛竣翔科技有限公司
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