Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Process for separating tert-butyl acetate in medicine waste solvent through vacuum rectification by using super-gravity bed

A technology of tert-butyl acetate and vacuum distillation, applied in the preparation of carboxylate, the preparation of organic compounds, the separation/purification of carboxylate, etc., can solve the loss of tert-butyl acetate and the utilization rate of tert-butyl acetate. and recovery rate is reduced, can not get tert-butyl acetate solution and other problems

Inactive Publication Date: 2018-03-23
南京揽博环境技术有限公司 +1
View PDF5 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Shi Huahui et al. (Journal of Nanjing University of Technology, September 2010, Volume 32, No. 5, Page 24-27) published a rectification separation process for the purification of tert-butyl acetate, using two towers of deacidification tower and purification tower The process separates tert-butyl acetate, and the reflux ratio of the purification tower reaches 35, and the energy consumption is too high, which is obviously not suitable for the in-situ solvent recovery process of pharmaceutical companies
[0005] In view of the fact that tert-butyl acetate-isoprene can form the highest azeotrope, the general atmospheric distillation method not only cannot obtain the tert-butyl acetate solution of qualified purity, but also causes a large amount of loss of tert-butyl acetate, acetic acid The utilization rate and recovery rate of tert-butyl ester are greatly reduced

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Process for separating tert-butyl acetate in medicine waste solvent through vacuum rectification by using super-gravity bed

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0024] In this embodiment, the high-gravity bed is used as the vacuum distillation process of the core separation equipment to recover and reuse tert-butyl acetate in waste solvents in the synthesis process of statins and other drugs. Its specific process implementation steps are described as follows:

example 1

[0026]A batch of 45,000 kg of waste solvent contained 11.3% isoprene, 4.3% methyl tert-butyl ether, 16.2% tetrahydrofuran, 65.0% tert-butyl acetate and 3.2% impurities as determined by gas chromatography. The moisture meter determines that it contains 7500ppm of moisture. At a feed rate of 650kg / h, the raw material is pumped from the transitional raw material tank to between the second and third layer rotors of the supergravity bed. The speed of the turntable is 1000r / min, the reflux ratio is controlled to be 6-10, the vacuum at the top of the tower is 32kPa, and the operating temperature of the tower kettle is 82°C. After the operation is stable, a high-purity tert-butyl acetate product can be obtained in the tower kettle. As determined by gas chromatography, the purity of tert-butyl acetate in the product is 97.2%, and the content of isoprene is 0.9%, which is less than 1%. According to the requirements, tetrahydrofuran contains 0.9%, the rest is impurities, which is 1.0%, ...

example 2

[0028] There is a batch of 48,000 kg of waste solvent, which contains 10.7% isoprene, 5.0% methyl tert-butyl ether, 16.1% tetrahydrofuran, 63.7% tert-butyl acetate, and 4.5% impurities as determined by gas chromatography. The moisture meter determined that it contained 8070ppm of moisture. At a feed rate of 720kg / h, the raw material is pumped from the transition raw material tank to between the second and third layer rotors of the supergravity bed. The speed of the turntable is 1000r / min, the reflux ratio is controlled to be 4-8, the vacuum at the top of the tower is 40kPa, and the operating temperature of the tower kettle is 78°C. After the operation is stable, a high-purity tert-butyl acetate product can be obtained in the tower kettle. As determined by gas chromatography, the purity of tert-butyl acetate in the product is 95.6%, and the isoprene content is 0.8%, which is less than 1%. According to the requirements, tetrahydrofuran contains 1.0%, the rest is impurities, whi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a vacuum rectification method using a super-gravity bed as core separating equipment, and discloses a process for separating and recycling a waste solvent in the synthetic process of statins or other medicines and recovering tert-butyl acetate in the solvent. During operation, the waste solvent enters from a place located between the two-layer and three-layer rotors of thesuper-gravity bed, wherein the rotating speed is 1000r / min, the reflux ratio is 4-10, the vacuum degree at the top of a tower is 20kPa-70kPa, and the temperature of a tower kettle is controlled at 70DEG C-85 DEG C, a tert-butyl acetate product with higher purity can be recovered in the tower kettle, the purity can reach 95% or more, the residual amount of isoprene is less than 1%, and the moisture content is less than 1000ppm, thereby fully meeting the requirements of recycling; and compared with traditional tower-type rectification operation, the process provided by the invention has the advantages of having a simple technological procedure, low energy consumption, a small occupied area of equipment, and high recovery rate of the product tert-butyl acetate, and being capable of effectively improving economic benefits.

Description

technical field [0001] The invention relates to the field of chemical waste solvent treatment, in particular to a vacuum rectification method with a high gravity bed as the core separation equipment, which separates and recovers tert-butyl acetate in waste solvents in the synthesis process of statins or other drugs, In particular, processes in which isoprene, the highest azeotrope, can be formed with tert-butyl acetate are removed. Background technique [0002] During the synthesis and production of drugs, a large amount of organic solvents are needed as solvents to dissolve macromolecular drugs or drug intermediates. Taking the production of statins as an example, a large amount of solvents such as isoprene, methyl tert-butyl ether, tetrahydrofuran and tert-butyl acetate need to be used in the synthesis process. Therefore, the pharmaceutical production industry is a large demand for solvents, but also a large producer of waste solvents. If the waste solvent is discharged ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C07C67/48C07C67/54C07C69/14B01D3/30B01D3/10
CPCB01D3/10B01D3/30C07C67/48C07C67/54C07C69/14
Inventor 张弛吕佳逊秦磊甘雨赖水红王炜
Owner 南京揽博环境技术有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products