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Binder for producing carbon-containing pellets, carbon-containing pellets and preparation method thereof

A technology of binder and carbon pellets, which is applied in the field of binders for the production of carbon-containing pellets from laterite nickel ore, can solve the problem of production cost, great impact on economic benefits, impact on energy consumption and output of reduction, and impact on the iron grade of raw materials. and other problems, to achieve the effect of improving the direct reduction effect, large production capacity, falling strength and compressive strength

Pending Publication Date: 2018-05-01
JIANGSU PROVINCE METALLURGICAL DESIGN INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the surface of lateritic nickel ore has poor hydrophilicity, and the reduced coal and limestone mixed in are also hydrophobic materials, so it is difficult to use these three materials to produce carbon-containing pellets by pelletizing process
According to the production of pellets in my country's metallurgical industry, conventional binders are added to produce carbon-containing pellets. The amount of binder added is large, and the return rate is as high as 25-30% during the pelletization process; during the drying process, the reaction speed is slow, Affects production and increases energy consumption
At the same time, adding a large amount of binder will affect the grade of raw material iron, bring in a large amount of impurities, affect the energy consumption and output of reduction, and have a great impact on production costs and economic benefits

Method used

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  • Binder for producing carbon-containing pellets, carbon-containing pellets and preparation method thereof
  • Binder for producing carbon-containing pellets, carbon-containing pellets and preparation method thereof
  • Binder for producing carbon-containing pellets, carbon-containing pellets and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Raw materials: Laterite nickel ore is the secondary tailings of copper smelting tailings after copper separation, with a particle size of ~200 mesh and a water content of ~15%, that is, the content of laterite nickel ore is >85%; the particle size of reduced coal and limestone is 200 The water content is about 10%, that is, the content of reduced coal and limestone is more than 70%.

[0030] Mix laterite nickel ore, reduced coal, limestone, and bentonite in proportion, the proportion is 100:27:14:2.5; mix starch, caustic soda and water in proportion, dissolve and stir for 25 minutes, the proportion is 0.5:0.05:6; The compared materials are sent to a strong mixer, and the mixing time is 3 minutes to obtain a mixture; the mixture is sent to a briquetting machine to produce wet carbon-containing pellets and dried.

[0031] The prepared carbon-containing pellets are elliptical and have a particle size of 20×30×40 mm. The average drop strength of carbon-containing pellets i...

Embodiment 2

[0033] Raw material is with embodiment 1.

[0034] Mix laterite nickel ore, reduced coal, limestone, and bentonite in a proportion of 100:27:14:2; mix starch, caustic soda and water in proportion, dissolve and stir for 25 minutes, and the proportion is 0.4:0.04:6; The compared materials are sent to a strong mixer, and the mixing time is 3 minutes to obtain a mixture; the mixture is sent to a briquetting machine to produce wet carbon-containing pellets and dried.

[0035] The prepared carbon-containing pellets are elliptical and have a particle size of 20×30×40 mm. The average drop strength of carbon-containing pellets is 4.30 times / (piece·0.5m), and the average compressive strength is about 21.1N / piece.

Embodiment 3

[0037] Raw material is with embodiment 1.

[0038]Mix laterite nickel ore, reduced coal, limestone, and bentonite in a proportion of 100:27:14:1.5; mix starch, caustic soda and water in proportion, dissolve and stir for 25 minutes, and the proportion is 0.3:0.03:6; The compared materials are sent to a strong mixer, and the mixing time is 3 minutes to obtain a mixture; the mixture is sent to a briquetting machine to produce wet carbon-containing pellets and dried.

[0039] The prepared carbon-containing pellets are elliptical and have a particle size of 20×30×40 mm. The average drop strength of carbon-containing pellets is 3.35 times / (piece·0.5m), and the average compressive strength is about 25.5N / piece.

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Abstract

The invention discloses a binder for producing carbon-containing pellets, the carbon-containing pellets and a preparation method thereof. The binder comprises, by weight, 1.5-2.5 parts of bentonite, 0.3-0.5 part of starch, and 0.03-0.05 part of caustic soda. The carbon-containing pellets containing the binder comprise, by weight, 100 parts of laterite nickel ore, 25-28 parts of reduced coal, 12-15parts of limestone, 1.5-2.5 parts of bentonite, 0.3-0.5 part of starch and 0.03-0.05 part of caustic soda. The preparation method for the carbon-containing pellets comprises the steps that the laterite nickel ore, the reduced coal, the limestone and the bentonite are compounded according to the mass ratio to obtain a first ingredient group, and the starch, the caustic soda and water are mixed according to the mass ratio to be dissolved and stirred to obtain a second mixture; and then the first ingredient group and the second mixture are mixed together to obtain a third mixture, the third mixture is fed into a ball press machine to produce wet carbon-containing pellets, and the wet carbon-containing pellets are dried. The binder for producing the carbon-containing pellets has less additionamount and can be evenly mixed with laterite nickel ore, the formability of the produced carbon-containing pellets is good, and the drop strength, the compressive strength and the like are significantly improved.

Description

technical field [0001] The invention relates to a binder and the application of the binder, in particular to a binder used in the process of producing carbon-containing pellets from laterite nickel ore, carbon-containing pellets containing the binder, and the carbon-containing pellets Method of pellet preparation. Background technique [0002] As an alloying element of steel, nickel can increase many properties of steel such as corrosion resistance, oxidation resistance, plasticity, weldability and low temperature toughness, and is widely used in the production of stainless steel. Over the past 30 years, the annual growth rate of global ferronickel demand has exceeded 5%. In recent years, the annual growth rate of ferronickel demand in Asia has even reached about 10%. With the continuous increase of the world's demand for ferronickel, the nickel sulfide ore resources available for development are increasingly exhausted, and people have to turn their attention to the develop...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/242
CPCC22B1/242C22B1/2406
Inventor 贺山赵杰周同心桂富
Owner JIANGSU PROVINCE METALLURGICAL DESIGN INST
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