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Preparation method of light graphene nylon composite

A technology of nylon composite materials and graphene, which is applied in the direction of heat exchange materials, chemical instruments and methods, etc., can solve the problem of light weight not involved, foaming difficult to control mechanical properties, and hindering the research and development and production of lightweight graphene nylon composite materials and other problems, to achieve the effect of easy operation, improved thermal conductivity, and simple steps

Inactive Publication Date: 2018-07-13
HUNAN GUOSHENG GRAPHITE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The existing graphene nylon material enhances the mechanical strength, thermal conductivity and wear resistance of the nylon material, but the lightweight has not yet been involved, and the lightweight of the existing cast nylon is difficult to control due to foaming and poor mechanical properties. Not promoted
Thus hindering the development and production of lightweight graphene nylon composite materials

Method used

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  • Preparation method of light graphene nylon composite
  • Preparation method of light graphene nylon composite

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preparation example Construction

[0042] The preparation method of the lightweight graphene nylon composite material of the present invention is prepared by foaming and casting nylon, graphene, wear-resistant agent, thermally conductive filler, lubricating dispersant and additives, wherein the additives are toughening agent 1, The flame retardant is mixed in proportion, and the foamed cast nylon is prepared by the reaction of amide monomer, catalyst, cocatalyst, foaming agent and toughening agent; the preparation method of the light graphene nylon composite material comprises the following steps :

[0043] S1. Put the amide monomer into the reaction kettles A and B of the casting nylon equipment respectively at a mass ratio of 1:1, respectively evacuate to 0.1MPa, dehydrate at 120°C for 30min, stop vacuuming, and pass in nitrogen protection Add catalyst to reaction kettle A, maintain the melt temperature in the reaction kettle at 120°C, and vacuumize for 30 minutes to obtain active material A; at the same time...

Embodiment 1

[0060] The lightweight graphene nylon composite material of the present embodiment is made of foaming cast nylon, graphene, anti-wear agent (zinc oxide), thermally conductive filler (copper powder), lubricating dispersant (pentaerythritol stearate) and additive, wherein , the additive is a toughening agent one (epoxy resin), a flame retardant (pentabromobenzyl bromide) mixed in proportion, and the mass fractions of each component are as follows, as shown in Table 1.

[0061] The mass fraction of the foamed cast nylon is as follows, and it is prepared by reacting amide monomer: 70%, catalyst: 3%, co-catalyst: 10%, foaming agent: 10%, and toughening agent II: 7%. The amide monomer is a mixture of caprolactam and laurolactam at a mass ratio of 2:1, the catalyst is sodium caprolactam salt, the cocatalyst is MDI, the foaming agent is sodium carbonate, and the toughening agent is epoxy resin. The preparation method of lightweight graphene nylon composite material of the present inve...

Embodiment 2

[0066] The lightweight graphene nylon composite material of the present embodiment is made of foaming cast nylon, graphene, anti-wear agent (nano aluminum oxide), thermally conductive filler (aluminum powder), lubricating dispersant (stearic acid) and additives, Among them, the additive is a toughening agent 1 (epoxy resin) and a flame retardant (antimony trioxide) mixed in proportion, and the mass fractions of each component are as follows, as shown in Table 1.

[0067] The mass fraction of foamed cast nylon is as follows, and it is prepared by reacting amide monomer: 80%, catalyst: 1%, co-catalyst: 9%, foaming agent: 6%, toughening agent 2: 4%. The amide monomer is a mixture of caprolactam and laurolactam at a mass ratio of 2:1, the catalyst is caprolactam magnesium bromide, the cocatalyst is HDI, the foaming agent is sodium nitrite, and the toughening agent is epoxy resin.

[0068] The preparation method of the lightweight graphene nylon composite material of the present em...

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Abstract

The invention discloses a preparation method of a light graphene nylon composite. The light graphene nylon composite is prepared from foaming casting nylon, graphene, a wear resisting agent, a heat conduction filler, a lubrication dispersing agent and an additive, wherein the additive is prepared by proportionally mixing a flexibilizer I and a fire retardant. The preparation method combines the preparation of the foaming casting nylon and the preparation of a graphene nylon composite, the whole production process of the composite is controlled, the produced composite has the advantages of light weight and excellent strength, toughness and heat conducting property, and the nylon composite is more suitable for industrial production, particularly the lightweight field. The light graphene nylon composite creatively adds the foaming casting nylon material into the graphene having the excellent heat conducting property and wear resisting property, so that the heat conducting property and thewear resisting property of the nylon are greatly improved, and in addition, due to the introduction of the heat conduction filler, the heat conducting property of the composite is further improved.

Description

technical field [0001] The present invention relates to the preparation method of composite material, more specifically, relate to the preparation method of lightweight graphene nylon composite material. Background technique [0002] Nylon material is famous for its high strength, high hardness, good toughness, low creep wear resistance and good chemical stability. Cast nylon products are one of engineering plastics. It has high crystallinity, and its mechanical strength is 1.5 times higher than that of ordinary nylon. It can be directly cast into large parts of tens of kilograms or even hundreds of kilograms. It has a very broad application prospect in metallurgy, chemical industry, especially the contemporary machinery and equipment manufacturing industry. Cast nylon is used as a shock-absorbing and wear-resistant material to replace non-ferrous metals and alloy steels in machinery. Its lubricity prevents damage to abrasive parts and reduces wear, thereby prolonging the se...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L77/02C08L63/00C08K13/04C08K3/04C08K7/00C08K3/22C08K3/08C08K3/36C08J9/08C09K5/14
CPCC08J9/08C08J2203/02C08J2377/02C08J2463/00C08K3/04C08K3/36C08K7/00C08K13/04C08K2003/0812C08K2003/085C08K2003/2296C09K5/14
Inventor 林前锋
Owner HUNAN GUOSHENG GRAPHITE TECH CO LTD