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Preparation method for permanently antibacterial fluff surface layer used for carpet

A fluffy surface, permanent technology, applied in the direction of coating, metal material coating process, gaseous chemical plating, etc., can solve the problem of easy peeling and falling off of the functional layer, reduced antibacterial and self-cleaning ability, poor cleaning effect, etc. problems, to achieve good chemical and thermal stability, controllable film thickness, and high production efficiency

Inactive Publication Date: 2018-08-10
HUBEI FUDENG CARPET CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chinese Patent Publication No. CN 202878845U, published on April 17, 2013, named "An Antibacterial Composite Fabric". The antibacterial composite fabric is composed of PU leather layer, bamboo charcoal fiber layer and cloth layer, wherein, The bamboo charcoal fiber layer is filled with nano-silver particles, and the prepared fabric has good antibacterial effect, excellent softness and tensile strength, but after the fabric is exposed to oil, its self-cleaning effect is poor, which will also affect the antibacterial ability
Chinese Patent Publication No. CN 204869854U, date of publication is December 16, 2015, titled "anti-fouling and corrosion-resistant antibacterial composite fabric", the method adopts wool layer, bamboo charcoal fiber layer, antibacterial layer, corrosion-resistant layer, antifouling layer Synthesis, the prepared fabric layer can ensure the antibacterial effect of the fabric, and at the same time have antifouling and corrosion resistance, but the preparation of each functional surface layer needs to be modified, the process is relatively complicated, the cost is high, and the tea production efficiency is low
Chinese Patent Publication No. CN 204049151U, the publication date is December 31, 2014, and the name is "antibacterial carpet", mainly by coating the surface of the fabric carpet with a silicon dioxide anti-oxidation layer and a photocatalyst layer in order to make the carpet antibacterial under the action of visible light. Achieve antibacterial effect, effectively purify indoor air, and have self-cleaning ability at the same time, but the functional layer coated on the surface of carpet fabric is prone to peeling and falling off, thereby reducing antibacterial and self-cleaning ability

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

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Effect test

preparation example Construction

[0023] A kind of preparation method of permanent antibacterial fluff surface layer for carpet, described preparation method is carried out according to the following steps:

[0024] a Cleaning treatment of the fluff surface layer

[0025] Put the fluff surface layer in an organic solvent with a bath ratio of 1:50-100 and ultrasonically clean it for 30-60 minutes, then dry it at 45-80°C for 2-4 hours; then dry the fluff surface layer with a bath ratio of 1 : 50-100 ultrasonic cleaning in deionized water for 30-60min, then drying at 80-100°C for 6-10h, the organic solvent used is one of ethanol or propanol or ether or acetone or chloroform, the fluffy surface used The layer material is silk material, sheep wool material, pure cotton material, coconut fiber material, bamboo fiber material, hemp fiber material, nylon material, polyester material, polypropylene fiber material, acrylic fiber material, rubber flocking material, vinylon material, spandex material, viscose One of the ...

Embodiment 1

[0030] Put the silk fluff surface layer in ethanol with a bath ratio of 1:50 and ultrasonically clean it for 30 minutes, then dry it at 45°C for 2 hours, and put the dried silk fluff surface layer in deionized water with a bath ratio of 1:50. After ultrasonic cleaning for 30 minutes, place it at 80°C to dry for 6 hours, put the cleaned and dried silk fluffy surface layer into the reaction chamber of the atomic layer deposition equipment at 60°C, and purge it with nitrogen gas with a purity of 99.999% for 3 minutes. is 10sccm, and then Zn(CH with a purity greater than 97% at room temperature 3 ) 2 Send it into the reaction chamber in the form of pulses, the pulse time is 0.1s, the exposure time is 15s, and then purged with nitrogen gas with a purity of 99.999%, and the purging time is 30s, and then the H at room temperature 2 O is sent into the reaction chamber in the form of pulses, the pulse time is 1s, the exposure time is 20s, and then purged with nitrogen gas with a purit...

Embodiment 2

[0032] Put the fleece surface layer made of sheep wool at a bath ratio of 1:70 in propanol and ultrasonically clean it for 60 minutes, and then dry it at 80°C for 4 hours. After ultrasonic cleaning in deionized water for 60 minutes, place it at 100°C and dry for 8 hours. Put the cleaned and dried sheep wool fleece surface layer into the reaction chamber of the atomic layer deposition equipment at a temperature of 100°C, and blow it with nitrogen gas with a purity of 99.999%. Sweep 5min, flow is 30sccm, then will be in the Zn(C that is greater than 97% at room temperature 2 h 5 ) 2 It is sent into the reaction chamber in the form of pulse, the pulse time is 0.4s, the exposure time is 20s, and then purged with nitrogen gas with a purity of 99.999%, and the purge time is 35s, and then the glycol at room temperature is sent in pulse form into the reaction chamber with a pulse time of 3 s and an exposure time of 30 s, and then purging with nitrogen gas with a purity of 99.999% fo...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention provides a preparation method for a permanently antibacterial fluff surface layer used for a carpet and relates to the preparation technology of the carpet. According to the preparationmethod for the permanently antibacterial fluff surface layer used for the carpet, first the fluff surface layer is subjected to ultrasonic cleaning by using an organic solvent and deionized water in order, and a functional nanometer ZnO film of a specific thickness is deposited on the cleaned fluff surface layer by using an atom layer deposition technology. Because the function nanometer film is bonded to the surface of the fluff surface layer through chemical bonds, the fluff surface layer of the invention has good chemical stability, is free of secondary pollution and free of irritancy, is safety and nontoxic, and enables the long-acting wide spectrum antibacterial effect to be realized; and the processed fluff surface layer of the carpet does not change, to a certain degree, the intrinsic characteristics of material such as the softness, luster, comfort and air permeability of the material, and has a wide application prospect.

Description

Technical field: [0001] The invention relates to a method for preparing a permanent antibacterial fluff surface layer for carpets, which belongs to the carpet preparation technology. Background technique [0002] Carpet is a flooring material made of wool, cotton, hemp or chemical synthetic fibers by hand or mechanism. As a soft decoration for home life, it has entered all aspects of the living environment, and multifunctional carpets have become more and more popular. The more people like it, especially the carpets with excellent effects such as antibacterial have received great attention. At present, the carpets with antibacterial effect mainly adopt the post-processing finishing type, and generally the surface of the carpet fiber material is modified. Chinese Patent Publication No. CN 202878845U, published on April 17, 2013, named "An Antibacterial Composite Fabric". The antibacterial composite fabric is composed of PU leather layer, bamboo charcoal fiber layer and cloth...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M11/44C23C16/40C23C16/455D06M101/10D06M101/12D06M101/06D06M101/04D06M101/34D06M101/32D06M101/20D06M101/28D06M101/24D06M101/38
CPCC23C16/407C23C16/45525D06M11/44D06M16/00D06M2101/04D06M2101/06D06M2101/10D06M2101/12D06M2101/20D06M2101/24D06M2101/28D06M2101/32D06M2101/34D06M2101/38
Inventor 张昌云陈凤翔
Owner HUBEI FUDENG CARPET CO LTD
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