Method of using barriers to avoid introducing impurities during crystal ingot casting

A technology of barrier and ingot, applied in the field of crystal preparation, can solve the problems of long production time of single furnace, increase of silicon ingot impurities, growth of tail red area, etc., to improve the utilization rate of raw materials, reduce costs and reduce unqualified parts. Effect

Inactive Publication Date: 2018-09-28
SHANDONG DAHAI NEW ENERGY DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the control of this process is complicated, and it is necessary to continue to heat the solidification crucible with electron beams, and at the same time reduce the electron beam current to gradually reduce the temperature so that the ingot is solidified layer by layer from the bottom of the solidification crucible
The production time of a single furnace is long and the equipment is complicated
[0004] At present, in the production of solar-grade crystalline silicon materials, in the semi-molten ingot casting process, seed crystals (SO, S1, REC, etc.) are used to lay the bottom. Nucleation on the SiC coating, resulting in disordered distribution and poor seeding
At the same time, the silicon liquid and the crucible are in solid-liquid contact, and high-concentration impurities diffuse into the silicon ingot, resulting in an increase in impurities in the silicon ingot, an increase in the red zone at the tail, and a decrease in the yield

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  • Method of using barriers to avoid introducing impurities during crystal ingot casting

Examples

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Effect test

Embodiment 1

[0033] The method for avoiding the introduction of impurities during the polysilicon ingot casting process by using sorting sheets, the specific steps include the following steps:

[0034] (1) Crucible spray ratio: bottom: 100g silicon nitride + 360ml water, side: 100g silicon nitride + 230ml water + 10ml ceramic binder + 62ml silica sol;

[0035] (2) Bottom laying: put the selected sorting sheet on the bottom of the crucible;

[0036] (3) Seed crystal loading: select a seed crystal with a good crystal orientation and no mechanical damage and load it into the furnace;

[0037] (4) charging: put the silicon material whose purity meets the requirements into the crucible;

[0038] (5) Vacuuming: vacuumize the inside of the crucible, and feed argon;

[0039] (6) Ingot casting: heat the crucible to melt the silicon material, continue heating, and perform semi-melting ingot casting to obtain polysilicon products.

[0040] The length of the red area of ​​the polysilicon product ob...

Embodiment 2

[0042] The method for using silicon wafers to avoid introducing impurities in the process of casting monocrystalline silicon ingots, the specific steps include the following steps:

[0043] (1) Crucible spray ratio: bottom: 100g silicon nitride + 360ml water, side: 100g silicon nitride + 230ml water + 10ml ceramic binder + 62ml silica sol;

[0044](2) Bottom laying: lay the selected silicon wafers on the bottom of the crucible;

[0045] (3) Seed crystal loading: select a seed crystal with a good crystal orientation and no mechanical damage and load it into the furnace;

[0046] (4) charging: the polysilicon with the purity meeting the requirements is loaded into the crucible;

[0047] (5) Vacuuming: vacuumize the inside of the crucible, and feed argon;

[0048] (6) Ingot casting: Heating the crucible to melt the polysilicon, continuing heating, performing semi-melting ingot casting, and obtaining monocrystalline silicon products.

[0049] The length of the red zone of the m...

Embodiment 3

[0051] The method for avoiding the introduction of impurities during the polycrystalline silicon carbide ingot casting process by using sorting sheets, the specific steps include the following steps:

[0052] (1) Crucible spray ratio: bottom: 100g silicon nitride + 360ml water, side: 100g silicon nitride + 230ml water + 10ml ceramic binder + 62ml silica sol;

[0053] (2) Bottom laying: put the selected sorting sheet on the bottom of the crucible;

[0054] (3) Seed crystal loading: select a seed crystal with a good crystal orientation and no mechanical damage and load it into the furnace;

[0055] (4) charging: put the silicon carbide raw material whose purity meets the requirements into the crucible;

[0056] (5) Vacuuming: vacuumize the inside of the crucible, and feed argon;

[0057] (6) Ingot casting: heat the crucible to melt the silicon carbide raw material, continue heating, and perform semi-melting ingot casting to obtain polycrystalline silicon carbide products.

[...

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Abstract

The invention discloses a method for using barriers to avoid introducing impurities during crystal ingot casting. The method comprises the steps of adding the barriers at the bottom of a crucible; loading a selected seed crystal with good crystal orientation and no mechanical damage into a combustion chamber; conducting charging, vacuuming and ingot casting in sequence. The barriers can prevent crystal ingot raw material liquid from forming a nucleus which causes seed crystal disordered distribution and poor crystal introduction on a crucible silicon nitride coating, effectively avoid the downflow of crystal ingot raw material liquid and a corresponding contact reaction with the crucible, prevent a crucible bottom from sticking, reduce impurities in the crystal ingot casting, shorten a tail red area (low seed area), and improve the yield rate; the unqualified portions of heads and tails of obtained crystal rods are reduced; the method greatly improves the utilization rate of raw materials, educes waste of raw materials, reduces costs and increases production revenue.

Description

technical field [0001] The present application relates to the technical field of crystal preparation, in particular to a method for using a barrier to avoid introducing impurities during crystal ingot casting. Background technique [0002] Solar crystalline silicon material is the most important photovoltaic material. It is used in solar cells and can convert solar energy into electrical energy. In today's shortage of conventional energy sources, solar energy has huge application value. In recent years, the global solar photovoltaic industry has grown rapidly. Solar cells The rapid increase in output has directly driven the sharp expansion of polysilicon demand. Solar crystalline silicon materials include monocrystalline silicon and polycrystalline silicon materials. The high manufacturing cost and complex preparation process of solar-grade crystalline silicon materials are the bottlenecks restricting the development of the photovoltaic industry, which seriously hinders the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C30B28/06C30B11/00C30B29/06
CPCC30B11/00C30B28/06C30B29/06
Inventor 唐珊珊安佳杨涛王振刚王振防刘赛赛
Owner SHANDONG DAHAI NEW ENERGY DEV
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