Chemical high-chromium cast iron roller and preparation method thereof

A technology of high-chromium cast iron and rolls, which is applied in the field of roll manufacturing, can solve problems such as accelerated corrosion, increased surface defects, and accelerated wear of the working layer of rolls, and achieves increased toughness and wear resistance, good microstructure uniformity, and improved durability. Effect of Corrosive Ability

Active Publication Date: 2018-11-02
HUBEI GOLD STANDARD GENERAL ROLLER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] First, during the use of the working layer of the roll, the surface layer appears to be broken or cracked.
[0004] Second, when the roll is processing chemical products, it is prone to corrosion under the condition of acid and alkali corrosion
The occurrence of the above phenomena will reduce the wear resistance of the roll, affect the service life of the roll, and cause cracking and block loss.
[0005] Third, when the roll is used, especially under corrosive conditions, its wear resistance is poor. Due to the existence of corrosion, the wear of the working layer of the roll is accelerated, and the service life of the roll is greatly reduced.
[0006] Fourth, under corrosion conditions, there is an interaction between corrosion and wear. During the use of high-chromium cast iron rolls for chemical industry, increased wear will lead to increased surface defects and accelerated corrosion

Method used

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  • Chemical high-chromium cast iron roller and preparation method thereof
  • Chemical high-chromium cast iron roller and preparation method thereof
  • Chemical high-chromium cast iron roller and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] The preparation method of high chromium cast iron roll for chemical industry comprises the following steps:

[0049] Step 1. Smelting

[0050] The working layer of high chromium cast iron is formulated according to the following ratio, C: 2.1%, Si: 0.4%, Mn: 0.5%, Cr: 15%, Ni: 0.5%, Mo: 0.5%, Cu: 0.2%, RE: 0.01% , V: 0.2%, Ti: 0.1%, P: <0.15%, S: <0.15%, and the balance is iron.

[0051] For the smelting of molten iron in the working layer of high-chromium cast iron, pig iron, scrap rollers, scrap steel, white iron filings, ferromanganese, ferrochrome, ferromolybdenum, nickel plate, vanadium are added in the intermediate frequency induction furnace according to the mass percentage of elements in the working layer of high-chromium cast iron Iron, scrap copper, and ferro-titanium are smelted at 1530°C, refined and tempered by adding RE, and the molten iron in the working layer of high-chromium cast iron is obtained after the composition is adjusted to pass.

[0052] The...

Embodiment 2

[0064] The preparation method of high chromium cast iron roll for chemical industry comprises the following steps:

[0065] Step 1. Smelting

[0066] The high chromium cast iron working layer is formulated according to the following ratio, C: 2.3%, Si: 0.6%, Mn: 0.6%, Cr: 16%, Ni: 0.8%, Mo: 0.8%, Cu: 0.4%, RE: 0.02% , V: 1%, Ti: 0.2%, P: <0.15%, S: <0.15%, and the balance is iron.

[0067] For the smelting of molten iron in the working layer of high-chromium cast iron, pig iron, scrap rollers, scrap steel, white iron filings, ferromanganese, ferrochrome, ferromolybdenum, nickel plate, vanadium are added in the intermediate frequency induction furnace according to the mass percentage of elements in the working layer of high-chromium cast iron Iron, scrap copper, and ferro-titanium are smelted at 1550°C, refined and tempered by adding RE, and the molten iron in the working layer of high-chromium cast iron is obtained after the composition is adjusted to pass.

[0068] The smel...

Embodiment 3

[0080] The preparation method of high chromium cast iron roll for chemical industry comprises the following steps:

[0081] Step 1. Smelting

[0082] The working layer of high chromium cast iron is formulated according to the following ratio, C: 2.4%, Si: 0.6%, Mn: 0.7%, Cr: 17%, Ni: 1%, Mo: 1%, Cu: 0.5%, RE: 0.03% , V: 1.5%, Ti: 0.3%, P: <0.15%, S: <0.15%, and the balance is iron.

[0083] For the smelting of molten iron in the working layer of high-chromium cast iron, pig iron, scrap rollers, scrap steel, white iron filings, ferromanganese, ferrochrome, ferromolybdenum, nickel plate, vanadium are added in the intermediate frequency induction furnace according to the mass percentage of elements in the working layer of high-chromium cast iron Iron, scrap copper, and ferro-titanium are smelted at 1570°C, refined and tempered by adding RE, and after the composition is adjusted to pass, molten iron in the working layer of high-chromium cast iron is obtained.

[0084]The smeltin...

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Abstract

The invention discloses a chemical high-chromium cast iron roller which comprises a high-chromium cast iron work layer and a nodular cast iron roller core. Chemical components of the high-chromium cast iron work layer comprise, by mass percent, 2.1%-2.9% of C, 0.4%-0.8% of Si, 0.5%-08% of Si, 0.5%-0.8% of Mn, 15%-20% of Cr, 0.5%-2% of Ni, 0.5%-2% of Mo, 0.2%-3.0% of V, 0.1%-0.4% of Ti, 0.2%-0.8% of Cu, 0.01%-0.03% of RE, smaller than 0.15% of P, smaller than 0.15% of S and the balance iron. During preparation, a composite centrifugation method is adopted for casting; during heat treatment, thetemperature of a forming roller is increased to range from 920 DEG C to 960 DEG C at the speed ranging from 9 DEG/h to 12 DEG/h, heat preservation is carried out, after quenching, the temperature isincreased to range from 200 DEG C to 250 DEG C for tempering, and heat preservation is carried out for 8 h to 10 h. Laser strengthening treatment is carried out, tempering is carried out at the temperature ranging from 200 DEG C to 250 DEG C, and after heat preservation is carried out for 2 h to 3 h, the chemical high-chromium cast iron roller is obtained. According to the chemical high-chromium cast iron roller, no chip off-falling phenomenon happens in the use process, the roller has good corrosion resistance and high hardness and wear resistance, and the service life of the roller is prolonged.

Description

technical field [0001] The invention belongs to the technical field of roll manufacturing, and in particular relates to a chemical high-chromium cast iron roll and a preparation method thereof. Background technique [0002] Centrifugally cast high-chromium cast iron rolls are widely used in the chemical industry. The performance of rolls and core components directly affects grinding efficiency, maintenance and replacement cycles, etc. The rolls of the prior art often have the following problems during use: [0003] First, during the use of the working layer of the roll, the surface layer may fall off or crack. [0004] Second, when the roll is processing chemical products, it is prone to corrosion under the condition of acid and alkali corrosion. The occurrence of the above phenomena will lead to a decrease in the wear resistance of the roll, affect the service life of the roll, and cause cracking and block loss. [0005] Third, when the roll is used, especially when used...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B27/00C22C37/10C22C37/08C22C33/08B22D19/16B22D13/02C21D9/38C21D1/18C21D10/00
CPCB21B27/00B22D13/02B22D19/16C21D1/18C21D9/38C21D10/005C22C33/08C22C37/08C22C37/10
Inventor 窦文豪方勤波苏海根肖万宏
Owner HUBEI GOLD STANDARD GENERAL ROLLER
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