Chemical high-chromium cast iron roller and preparation method thereof
A technology of high-chromium cast iron and rolls, which is applied in the field of roll manufacturing, can solve problems such as accelerated corrosion, increased surface defects, and accelerated wear of the working layer of rolls, and achieves increased toughness and wear resistance, good microstructure uniformity, and improved durability. Effect of Corrosive Ability
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Embodiment 1
[0048] The preparation method of high chromium cast iron roll for chemical industry comprises the following steps:
[0049] Step 1. Smelting
[0050] The working layer of high chromium cast iron is formulated according to the following ratio, C: 2.1%, Si: 0.4%, Mn: 0.5%, Cr: 15%, Ni: 0.5%, Mo: 0.5%, Cu: 0.2%, RE: 0.01% , V: 0.2%, Ti: 0.1%, P: <0.15%, S: <0.15%, and the balance is iron.
[0051] For the smelting of molten iron in the working layer of high-chromium cast iron, pig iron, scrap rollers, scrap steel, white iron filings, ferromanganese, ferrochrome, ferromolybdenum, nickel plate, vanadium are added in the intermediate frequency induction furnace according to the mass percentage of elements in the working layer of high-chromium cast iron Iron, scrap copper, and ferro-titanium are smelted at 1530°C, refined and tempered by adding RE, and the molten iron in the working layer of high-chromium cast iron is obtained after the composition is adjusted to pass.
[0052] The...
Embodiment 2
[0064] The preparation method of high chromium cast iron roll for chemical industry comprises the following steps:
[0065] Step 1. Smelting
[0066] The high chromium cast iron working layer is formulated according to the following ratio, C: 2.3%, Si: 0.6%, Mn: 0.6%, Cr: 16%, Ni: 0.8%, Mo: 0.8%, Cu: 0.4%, RE: 0.02% , V: 1%, Ti: 0.2%, P: <0.15%, S: <0.15%, and the balance is iron.
[0067] For the smelting of molten iron in the working layer of high-chromium cast iron, pig iron, scrap rollers, scrap steel, white iron filings, ferromanganese, ferrochrome, ferromolybdenum, nickel plate, vanadium are added in the intermediate frequency induction furnace according to the mass percentage of elements in the working layer of high-chromium cast iron Iron, scrap copper, and ferro-titanium are smelted at 1550°C, refined and tempered by adding RE, and the molten iron in the working layer of high-chromium cast iron is obtained after the composition is adjusted to pass.
[0068] The smel...
Embodiment 3
[0080] The preparation method of high chromium cast iron roll for chemical industry comprises the following steps:
[0081] Step 1. Smelting
[0082] The working layer of high chromium cast iron is formulated according to the following ratio, C: 2.4%, Si: 0.6%, Mn: 0.7%, Cr: 17%, Ni: 1%, Mo: 1%, Cu: 0.5%, RE: 0.03% , V: 1.5%, Ti: 0.3%, P: <0.15%, S: <0.15%, and the balance is iron.
[0083] For the smelting of molten iron in the working layer of high-chromium cast iron, pig iron, scrap rollers, scrap steel, white iron filings, ferromanganese, ferrochrome, ferromolybdenum, nickel plate, vanadium are added in the intermediate frequency induction furnace according to the mass percentage of elements in the working layer of high-chromium cast iron Iron, scrap copper, and ferro-titanium are smelted at 1570°C, refined and tempered by adding RE, and after the composition is adjusted to pass, molten iron in the working layer of high-chromium cast iron is obtained.
[0084]The smeltin...
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