Copper-based composite material with high strength, corrosion resistance and abrasion resistance

A copper-based composite material, copper-zinc technology, applied in the field of brass graphene composite material and its preparation, can solve the problem of reducing the current-carrying performance and safety of switches, harming human hematopoiesis and nervous system, reducing mechanical properties and electrical conductivity, etc. problems, to achieve the effect of overcoming cutting performance, improving strength and improving cutting performance

Active Publication Date: 2018-11-27
SHANGHAI DIANJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, while adding alloying elements to improve the performance of brass in one aspect, it will also reduce other properties.
For example, in order to improve the wear resistance of brass switch connectors, iron and tin are added to improve its wear resistance and mechanical properties, but at the same time greatly reduce the conductivity of brass and reduce the current carrying performance of the switch and security
Adding arsenic and aluminum can improve the corrosion resistance of brass, but it reduces the casting performance and is prone to defects such as shrinkage cavity and porosity
In addition, the oxide of arsenic, arsenic trioxide, commonly known as arsenic, is highly toxic, and its use is strictly restricted by countries all over the world
Adding lead element can improve the cutting performance of brass, but it will reduce its mechanical properties and electrical conductivity, and lead is poisonous, which will cause great harm to human hematopoiesis and nervous system. The United States NSF, Japan JIS, Germany DIN50930 and the EU Relevant standards and decrees strictly limit or prohibit the addition of lead to brass

Method used

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  • Copper-based composite material with high strength, corrosion resistance and abrasion resistance
  • Copper-based composite material with high strength, corrosion resistance and abrasion resistance
  • Copper-based composite material with high strength, corrosion resistance and abrasion resistance

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A wear-resistant brass graphene plate for switch connectors is prepared, the product composition is Cu: 60w%, Zn: 39.97wt%, graphene 0.01wt%, carbon nanotube: 0.01wt%, titanium: 0.01wt%. The raw materials include copper-zinc alloy powder and graphene powder of corresponding composition, carbon nanotube powder and copper-titanium alloy powder. The diameter of copper-zinc alloy powder is 50-200 microns, the diameter of copper-titanium alloy powder is 50-200 microns, the diameter of graphene sheets is 1-50 microns, the diameter of carbon nanotubes is 0.8-2nm, and the length is 5-500 microns. Proportional copper-zinc alloy powder, copper-titanium alloy powder, carbon nanotube powder and graphene powder are mixed with a V-type mixer for 1 hour. After the mixture is even, put the mixed powder into a vacuum-sealed bag for later use. Turn on the electromagnetic induction heater, preheat the rotary wheel to 200°C, use a quantitative pump, put the copper alloy graphene powder int...

Embodiment 2

[0040] A corrosion-resistant brass graphene pipe is prepared, the product composition is Cu: 65w%, Zn: 34wt%, titanium: 0.5%, graphene: 0.5wt%. Raw materials include copper-zinc alloy powder, copper-titanium alloy powder and graphene powder with corresponding components. The diameter of copper-zinc alloy powder is 30-150 microns, the diameter of copper-titanium alloy powder is 50-200 microns, and the diameter of graphene sheet is 1 ~50 microns, weigh the corresponding proportion of copper-zinc alloy powder, copper-titanium alloy powder and graphene powder, and mix them with a V-shaped mixer for 1.5 hours. After the mixture is uniform, put the mixed powder into a vacuum-sealed bag for later use. The rotary wheel does not need to be preheated, the rotary wheel speed is 8rpm, and the brass graphene tube with an inner diameter of 6mm and an outer diameter of 10mm is continuously extruded.

Embodiment 3

[0042] A corrosion-resistant free-cutting brass graphene rod is prepared, the product composition is Cu: 55wt%, Zn: 34.5wt%, titanium: 0.1wt%, graphene: 10wt%, graphite: 0.4wt%. Raw materials include copper-zinc alloy powder, copper-titanium alloy powder, graphene powder and graphite powder with corresponding components. 1 to 30 microns, the diameter of graphite powder is 100 to 500 microns, weigh the corresponding proportion of copper-zinc alloy powder, copper-titanium alloy powder, graphene powder and graphite powder, and use a V-shaped mixer to mix for 2 hours until the mixture is uniform Finally, put the mixed powder into a vacuum-sealed bag for later use. The rotary wheel is preheated to 260° C., and the rotary wheel speed is 12 rpm, and a corrosion-resistant free-cutting brass graphene rod with a diameter of 8 mm is continuously extruded.

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Abstract

The invention discloses a copper-based composite material with high strength, corrosion resistance and abrasion resistance. The composite material is prepared from the following main ingredients in percentage by weight: 55-69 percent of copper, 30-44 percent of zinc, 0.01-5 percent of titanium 0.01-10 percent of graphene and 0.01-5 percent of other optional ingredients, wherein other optional ingredients are one or two of carbon nano-tubes and graphite. The preparation method of the copper-base composite material adopts a powder spinning roller extrusion method, and comprises the following steps: firstly, uniformly mixing copper-zinc alloy powder, copper-titanium alloy powder, graphene powder, carbon nano-tube powder, graphite powder and other powders; filling the space formed by an arc die holder, a spinning roller surface notch and a plug with the uniformly mixed powder from a discharge hopper at a certain speed; extruding the powder into a die, and extruding the powder from a die hole after the powder is compressed in the die cavity so as to mold various pipe materials, plate materials, rod materials, cable materials or sectional materials according to different shapes of the die holes. The copper-based alloy has the advantages of high strength, corrosion resistance, abrasion resistance, conductivity without reduction and the like.

Description

technical field [0001] The invention belongs to the technical field of preparation of copper-based composite materials, and in particular relates to a novel high-strength, corrosion-resistant and wear-resistant brass-graphene composite material and a preparation method thereof. Background technique [0002] Brass is mainly composed of copper and zinc elements. It has excellent cold and hot workability, corrosion resistance, and high strength. It can be processed into parts of various shapes and is widely used in pipe joints, switch connectors, Electronic and electrical connecting wires, automotive radiator belts, evaporator and condenser tubes, hardware, toys, auto parts, refrigeration equipment, home appliances, etc. In order to further improve the properties of brass, such as strength, corrosion resistance, wear resistance, high temperature resistance, machinability, etc., aluminum, nickel, iron, zirconium, titanium, lead, tin, lead, Other elements, such as arsenic, form ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/04C22C32/00C22C1/05C22C1/10B22F3/20
CPCB22F3/003B22F3/20B22F2003/208C22C1/0425C22C1/05C22C9/04C22C32/0084
Inventor 李雷陈玉奇赵素苗青曹胜彬
Owner SHANGHAI DIANJI UNIV
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