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Alloy material for casting gear of speed reducer and production method thereof

An alloy material, reducer technology, applied in the direction of components with teeth, belts/chains/gears, mechanical equipment, etc., can solve the problems of shortening the service life of gears, affecting work efficiency, high working noise, etc., and achieving long service life , good chemical properties, low noise effect

Inactive Publication Date: 2019-01-11
安徽省含山县风华铸造厂(普通合伙)
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Alloy is a kind of multi-performance material that helps to reduce the weight of mechanical parts. By adjusting the composition of various elements, the alloy can have high strength, wear resistance, high yield strength, high tensile strength, corrosion resistance, high Different properties such as toughness and high hardness are widely used in the casting field of mechanical parts. At present, materials with a single performance cannot meet the needs of mechanical parts. Especially in reducers, the casting of gears has higher and higher requirements for materials. Especially when the gear is working, the gear casted by traditional materials has a lot of noise and vibration, which affects the work efficiency and shortens the service life of the gear.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0014] Specific embodiment 1: a kind of alloy material fertilizer of casting reducer gear, according to the raw material composition of following parts by weight: 12 parts of silicon powder, 8 parts of manganese powder, 12 parts of aluminum powder, 3 parts of zinc oxide, 12 parts of chromium, copper oxide 7 parts, molybdenum powder 6 parts, tin powder 8 parts, titanium dioxide powder 7 parts, rhenium powder 8 parts, iron powder 22 parts, nickel powder 6 parts, silicon carbide powder 9 parts, cadmium powder 10 parts, zinc powder 7 parts, graphite 10 servings.

[0015] Silicon powder, manganese powder, aluminum powder, molybdenum powder, tin powder, titanium dioxide powder, rhenium powder, iron powder, nickel powder, silicon carbide powder, cadmium powder, and zinc powder can pass through a 50-mesh sieve.

[0016] A preparation process for casting an alloy material of a reducer gear is as follows:

[0017] S1, the proportion of silicon powder, manganese powder, aluminum powder,...

specific Embodiment 2

[0020] Specific embodiment 2: a kind of alloy material of casting speed reducer gear, according to following raw material composition by weight: 15 parts of silicon powder, 11 parts of manganese powder, 15 parts of aluminum powder, 6 parts of zinc oxide, 15 parts of chromium, 10 parts of copper oxide , molybdenum powder 9 parts, tin powder 11 parts, titanium dioxide powder 9 parts, rhenium powder 11 parts, iron powder 25 parts, nickel powder 9 parts, silicon carbide powder 12 parts, cadmium powder 14 parts, zinc powder 11 parts, graphite 13 parts .

[0021] Silicon powder, manganese powder, aluminum powder, molybdenum powder, tin powder, titanium dioxide powder, rhenium powder, iron powder, nickel powder, silicon carbide powder, cadmium powder, and zinc powder can pass through a 50-mesh sieve.

[0022] A preparation process for casting an alloy material of a reducer gear is as follows:

[0023] S1, the proportion of silicon powder, manganese powder, aluminum powder, zinc oxid...

specific Embodiment 3

[0026] Specific embodiment 3: a kind of alloy material of casting speed reducer gear, according to following raw material composition by weight: 17 parts of silicon powder, 13 parts of manganese powder, 20 parts of aluminum powder, 8 parts of zinc oxide, 20 parts of chromium, 14 parts of copper oxide , 12 parts of molybdenum powder, 13 parts of tin powder, 11 parts of titanium dioxide powder, 13 parts of rhenium powder, 29 parts of iron powder, 12 parts of nickel powder, 17 parts of silicon carbide powder, 18 parts of cadmium powder, 13 parts of zinc powder, 16 parts of graphite .

[0027] Silicon powder, manganese powder, aluminum powder, molybdenum powder, tin powder, titanium dioxide powder, rhenium powder, iron powder, nickel powder, silicon carbide powder, cadmium powder, and zinc powder can pass through a 50-mesh sieve.

[0028] A preparation process for casting an alloy material of a reducer gear is as follows:

[0029] S1, the proportion of silicon powder, manganese p...

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PUM

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Abstract

The invention discloses an alloy material for casting a gear of a speed reducer and a production method thereof. The alloy material is characterized by comprising the following raw materials of, in parts by weight, 12-17 parts of silicon powder, 8-13 parts of manganese powder, 12-20 parts of aluminum powder, 3-8 parts of zinc oxide, 12-20 parts of chromium, 7-14 parts of copper oxide, 6-12 parts of mica powder, 8-13 parts of tin powder, 7-11 parts of titanium dioxide powder, 8-13 parts of rhenium powder, 22-29 parts of iron powder, 6-12 parts of nickel powder, 9-17 parts of silicon carbide powder, 10-18 parts of cadmium powder, 7-13 parts of zinc powder, and 10-16 parts of graphite. The alloy material for casting the gear of the reducer takes the iron powder as main material, metals such as tin, aluminum, cadmium and chromium are added, the reducer gear cast after heating is high in strength, small in internal stress and capable of being used for a long time, the mechanical property, the physical property and the chemical property are good, the manufacturing method is simple, and the method is suitable for large-scale popularization and application.

Description

technical field [0001] The invention relates to the field of casting materials for mechanical parts, in particular to an alloy material for casting reducer gears and a production method thereof. Background technique [0002] Metal casting is the process of smelting metal into a liquid that meets certain requirements and pouring it into a mold. After cooling and cleaning, a casting with a predetermined shape, size and performance is obtained. With the continuous development of modern technology, electronics, machinery The demand for high-strength materials in fields such as automobiles and automobiles is increasing. It is required to reduce weight and cost as much as possible on the basis of ensuring a certain strength, so as to obtain better strength and longer service life. It is imminent to use alloy metals for casting. . [0003] Alloy is a kind of multi-performance material that helps to reduce the weight of mechanical parts. By adjusting the composition of various elem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C30/04C22C30/06C22C1/02F16H55/06
CPCC22C30/04C22C1/02C22C30/06F16H55/06F16H2055/065
Inventor 金龙
Owner 安徽省含山县风华铸造厂(普通合伙)
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