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Bio-environmental pulping method for plant raw materials

A technology of biological environmental protection and process method, which is applied in the fields of fiber raw material, fiber raw material treatment, cellulose treatment with microorganisms/enzymes, etc., can solve the problem of drug dosage, process complexity, energy consumption, investment cost, pulp quality, and production cycle. long, poor filterability, etc.

Active Publication Date: 2019-07-12
丹东东方轻工机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the chemical cooking pulping method is used for the pulping production of non-woody biomass raw materials, including non-woody biomass raw materials such as straw plants, rice and wheat straw, etc., due to the content of non-fiber components such as silicon in the non-woody biomass raw materials Large, resulting in high viscosity of pulping waste liquid, poor filterability, high energy consumption, and high environmental pollution pressure. Even if the waste liquid is recovered and treated by lime alkali and other methods, the high content of silicon in the waste liquid will significantly reduce the activity of lime and its usability. Poor fluidity, resulting in difficulty in transportation, fouling and blockage of the conveying pipe, is a major technical problem for the smooth operation of the production line
At present, although a variety of semi-chemical pulping methods and mechanical pulping methods have emerged, although these preparation methods have their own characteristics and effects, and have relatively mild pulping process conditions, they still face long production cycles, There are many technical problems such as large fiber loss, and the performance is uneven in terms of medicinal dosage, process complexity, energy consumption, investment cost and pulp quality, which is not satisfactory

Method used

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  • Bio-environmental pulping method for plant raw materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Raw materials: rice, wheat straw, pulp: bleached pulp

[0045] ①. Enzymatic impregnation of raw materials:

[0046] The rice and wheat straw are cut into sections by the knife-roller grass cutter 1 and enter the dust collector 2. After removing debris such as sediment, they are sent by the first conveyor 3 to the enzymatic presoaker 4 filled with soaking liquid. The impregnating solution is measured according to the absolute dry weight percentage of the initial raw material, and is a mixed solution of a compound biological enzyme and an enzymatic penetrating agent, and its liquid ratio is 1:15. The compound biological enzyme includes:

[0047] Cellulase 1.2%

[0048] Hemicellulase 1%

[0049] Ligninase 1.8%

[0050] Pectinase 0.6%

[0051] β-glucanase 0.8%;

[0052] Enzymatic penetrants, including:

[0053] Nonionic surfactant 0.1 %

[0054] EDTA0.2%

[0055] Acid enzyme 3%

[0056] Yeast powder 2.5%

[0057] Glucose 2.5%

[0058] Wherein the non-ionic surfacta...

Embodiment 2

[0090] Raw material: corn stalks, finished product: natural color paste

[0091] The corn stalks are cut by the knife-roller mower 1 and fed into the dust collector 2. After removing impurities such as leaf pith and silt, the corn stalks are sent by the first conveyor 3 to the enzymatic presoaker 4 filled with soaking liquid. The impregnation solution is measured by the dry weight percentage of the initial raw material, and is a mixed solution of a compound biological enzyme and an enzymatic penetrating agent, and its liquid ratio is 1:12. The compound biological enzyme includes:

[0092] Cellulase 1.3%

[0093] Hemicellulase 1.2%

[0094] Ligninase 2%

[0095] Pectinase 0.8%

[0096] β-glucanase 1%;

[0097] Enzymatic penetrants include:

[0098] Nonionic surfactant 0.1 %

[0099] EDTA0.25%

[0100] Acid enzyme 2.8%

[0101] Yeast powder 2%,

[0102] Glucose 1%;

[0103] Wherein the nonionic surfactant is selected from nonylphenol polyoxyethylene ether.

[0104] Th...

Embodiment 3

[0114] Raw material: reed, finished product: bleached pulp

[0115] The reed is cut by the disc chipper and enters the dedusting machine 2, and after the sediment is removed, it is sent by the first conveyor 3 to the enzymatic prepreg machine 4 equipped with the soaking liquid. The impregnating solution is measured according to the dry weight percentage of the initial raw material, and is a mixed solution of a composite biological enzyme and an enzymatic penetrating agent, with a pH of 5.5-7 and a liquid ratio of 1:15, wherein the composite biological enzyme includes:

[0116] Cellulase 1.4%

[0117] Hemicellulase 1.3%

[0118] Ligninase 2.8%

[0119] Pectinase 0.7%

[0120] Beta Glucanase 1%

[0121] Described enzymatic penetrant includes:

[0122] Nonionic surfactant 0.2 %

[0123] EDTA0.3%

[0124] Acid enzyme 3.5%

[0125] Yeast powder 3%

[0126] Glucose 3%;

[0127] Wherein the nonionic surfactant is selected octylphenol polyoxyethylene ether.

[0128] The enz...

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Abstract

The invention provides a bio-environmental pulping method for plant raw materials. The method comprises the following steps: preparation of a composite bio-enzyme, enzymatic impregnation, metering, mixing, defibration, addition of the medium-temperature alkaline composite bio-enzyme, an enzymatic hydrolysis reaction, slurrying, latency fine grinding, and screening for obtaining an original color finished pulp; or scouring modification, oxygen bleaching, latency fine grinding, and screening for obtaining a bleached finished pulp. The bio-environmental pulping method achieves the purpose of applying a bio-enzyme enzymatic hydrolysis process with mild process conditions to obtain the high-quality papermaking pulp, and solves the technical problems of difficulty in treatment of agricultural straws and a papermaking pulping waste liquid, low yield and high cost.

Description

technical field [0001] This patent application relates to a pulping method for preparing high-quality fiber pulp by using fibrous natural plant biomass as the initial raw material, including various types of wood, crop straw, etc. Background technique [0002] Natural biomass plants are used as the initial raw material for the pulping production of paper fiber pulp, and the chemical cooking pulping method is still mostly used to obtain high-quality pulp. The chemical cooking method is characterized by the use of high temperature, high pressure, and high alkali process conditions to separate and obtain fiber components by cooking and softening raw materials. However, the chemical cooking pulping method is used for the pulping production of non-woody biomass raw materials, including non-woody biomass raw materials such as straw plants, rice and wheat straw, etc., due to the content of non-fiber components such as silicon in the non-woody biomass raw materials Large, resulting...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D21C5/00D21B1/16D21C9/147D21C9/10
CPCD21B1/16D21C5/005D21C9/1036D21C9/147
Inventor 李军李刚荣
Owner 丹东东方轻工机械有限公司