Water-blocking front plate integrated with solar cell interconnection and processing method thereof

A processing method and front panel technology, applied in the direction of sustainable manufacturing/processing, circuits, electrical components, etc., can solve problems affecting product quality, prone to breakage, cell displacement, etc., to reduce equipment and operating costs, and ensure structure Stability, the effect of improving product yield

Pending Publication Date: 2019-09-06
绵阳皓华光电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, this traditional series connection and packaging method involves many processes, and the series connection of wires and the circulation of upper and lower packaging films between multiple processes can easily cause displacement, desoldering of solder joints, displacement of cells, misalignment of water-blocking packaging layers and other defects. At the same time, the grid wire or wire used for welding has a small diameter and is prone to breakage during the welding process or during the transfer process, which affects the quality of its later products.

Method used

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  • Water-blocking front plate integrated with solar cell interconnection and processing method thereof
  • Water-blocking front plate integrated with solar cell interconnection and processing method thereof
  • Water-blocking front plate integrated with solar cell interconnection and processing method thereof

Examples

Experimental program
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Effect test

preparation example Construction

[0077] The preparation method of the insulating reticle is configured to include:

[0078] Carve from the front surface electrode of the battery to the back electrode, but do not cut through the back electrode, so that the welding areas of the sub-battery are spaced apart from other positions of the sub-battery, and are used to make the welding point area of ​​the sub-battery relative to other parts of the sub-battery In other words, it becomes an isolated island, which avoids the short circuit between the bottom electrode and the front electrode of the sub-battery during welding.

[0079] In another example, in step S2, the welding method of the sub-battery and the series connection point on the corresponding series connection circuit is configured to include:

[0080] Laser technology is used to remove the battery film layer at the confluence point on the main grid line bus bar to leak the bottom electrode of the second sub-battery, so that the welding point on the water-blo...

Embodiment

[0083] The invention adopts a flexible or rigid substrate with good weather resistance, corrosion resistance, anti-fouling and mechanical properties, and a water-blocking and anti-reflection optical film such as pressure-sensitive adhesive, silicon dioxide, etc., and high-transmission and high-temperature-resistant plastics such as polyethylene terephthalic acid. The high-performance water-blocking board is used as the base material, and the thermoplastic sealing adhesive material is evenly prepared on the base material by coagulation film, casting and other processes on one side, and then the serial circuit is prepared by screen printing or developing and etching process , forming a packaging front plate with a series connection circuit, a sealing adhesive material, and a weather-resistant and water-resistant functional layer. Place the sub-battery with the light-facing side down and contact the serial circuit of the water-blocking front plate, arrange them at the designated p...

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Abstract

The invention discloses a water-blocking front plate integrated with solar cell interconnection. The water-blocking front plate comprises a base material, wherein multiple groups of series circuits for realizing interconnection of a plurality of solar sub-cells are arranged on the base material; each series circuit is configured to comprise a plurality of drainage sub-grid lines, a plurality of main grid line bus bars and series points, wherein the drainage sub-grid lines are used for collecting photo-generated currents and are in a connected state; the main grid line bus bars are used for collecting the photo-generated currents collected by the drainage sub-grid lines; and the series points are arranged at leading-out ends of the main grid line bus bars. According to the water-blocking front plate integrated with solar cell interconnection, the series circuits for sub-cell current drainage, confluence and sub-cell series connection are integrated on a multi-layer composite substrate with high transmittance and high water blocking, the defects of series lead displacement, welding spot sealing-off, cell displacement and water-blocking packaging layer dislocation which are generatedin a process of packaging and laminating can be effectively avoided, and the packaging effect and the efficiency and the yield of the cells are improved. The invention further provides a processing method of the water-blocking front plate.

Description

technical field [0001] The invention belongs to the technical field of series connection and packaging of integrated photovoltaic sub-cells. More specifically, the present invention relates to a highly light-transmitting and water-blocking encapsulation front plate with integrated sub-battery interconnection and a manufacturing and processing method thereof. Background technique [0002] In the commercial production of silicon wafer-based solar cells and flexible-based thin-film solar cells, most of the external integrated sub-cells are interconnected, and the positive and negative electrodes of the front and rear sub-cells are connected in series with welding wires and conductive tapes for drainage and confluence, so as to satisfy customers. demand for large output voltages. [0003] In the prior art, the metal grid wires connecting the positive and negative electrodes of the battery in series are mostly combined with the positive and negative electrodes of the battery by ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L31/05H01L31/048H01L31/18
CPCH01L31/048H01L31/0504H01L31/18Y02E10/50Y02P70/50
Inventor 陈培专陈亚栋李劼魏昌华高翔
Owner 绵阳皓华光电科技有限公司
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