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Reactive processing of polyaryletherketones

A polyaryletherketone ketone and reactivity technology, which is applied in the field of increasing the molecular weight of polyaryletherketone, can solve the problems of harsh production conditions, high production cost, and many synthesis steps

Pending Publication Date: 2020-03-24
POLYMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method has problems such as many synthesis steps, harsh production conditions, and low single-batch yield, resulting in high production costs.

Method used

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  • Reactive processing of polyaryletherketones
  • Reactive processing of polyaryletherketones
  • Reactive processing of polyaryletherketones

Examples

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Embodiment 1

[0041] Prepared from diphenyl ether and a mixture of terephthaloyl chloride (T) and isophthaloyl chloride (I) in a chlorinated solvent with aluminum chloride as a catalyst at a reaction temperature of -15 to 30°C Reactive polyarylether ketone ketone polymer (50 kg) with a T / I ratio of 75:25. After isolation and purification, the resulting polymer had an intrinsic viscosity of 0.67 dL / g when measured in 0.5% concentrated sulfuric acid solution at 30°C; its UV at 455 nm when measured in 0.1% dichloroacetic acid solution The absorbance was 0.481. The UV spectrum of the polyarylether ketone ketone is as follows figure 1 shown. The polymer was dried overnight at 150°C.

[0042] Then, the dried polymer was continuously fed into a 26 mm WP twin-screw extruder (which was preset at a barrel temperature of 380° C.) at a feed rate of 10 kg / hr for melt reactive extrusion. The polymer was extruded from the WP twin-screw extruder in pelletized form. The pelletized polymer is completely...

Embodiment 2

[0044]Prepared from diphenyl ether and a mixture of terephthaloyl chloride (T) and isophthaloyl chloride (I) in a chlorinated solvent with aluminum chloride as a catalyst at a reaction temperature of -15 to 30°C Reactive polyarylether ketone ketone polymer (50 kg) with a T / I ratio of 75:25. After isolation and purification, the resulting polymer had an intrinsic viscosity of 0.78 dL / g when measured in 0.5% concentrated sulfuric acid solution at 30°C; its UV at 455 nm when measured in 0.1% dichloroacetic acid solution The absorbance was 0.338. The UV spectrum of the polyarylether ketone ketone is as follows image 3 shown. The polymer was dried overnight at 150°C.

[0045] Then, the dried polymer was continuously fed into a 26 mm WP twin-screw extruder (which was preset at a barrel temperature of 380° C.) at a feed rate of 10 kg / hr for melt reactive extrusion. The polymer was extruded from the WP twin-screw extruder in pelletized form. The pelletized polymer is completely ...

Embodiment 3

[0047] Prepared from diphenyl ether and a mixture of terephthaloyl chloride (T) and isophthaloyl chloride (I) in a chlorinated solvent with aluminum chloride as a catalyst at a reaction temperature of -15 to 30°C Reactive polyarylether ketone ketone polymer (50 kg) with a T / I ratio of 75:25. After isolation and purification, the polymer was treated with a formic acid solution (85%) at 95° C. for 30 minutes. The resulting polymer had an intrinsic viscosity of 0.81 dL / g when measured in 0.5% concentrated sulfuric acid solution at 30°C; and a UV absorbance at 455 nm of 0.233 when measured in 0.1% dichloroacetic acid solution. The polymer was dried overnight at 150°C.

[0048] The dried polymer was continuously fed at a feed rate of 10 kg / hr into a 26 mm WP twin-screw extruder (preset at a barrel temperature of 380° C.) for melt reactive extrusion. The polymer was extruded from the WP twin-screw extruder in pelletized form. The pelletized polymer was completely soluble in conce...

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Abstract

The present application relates to a process for the preparation of melt-stable polyaryletherketoneketone prepared by from a reactive, lower molecular weight polyaryletherketoneketone having an ultraviolet absorbance at 455 nm of at least 0.185 when measured in 0.1% solution in dichloroacetic acid. The present application also relates to reactive polyaryletherketoneketone and to melt-stable polyaryletherketoneketone prepared therefrom.

Description

technical field [0001] The present invention relates to a method for increasing the molecular weight of polyaryletherketone (PAEK) by high temperature reactive melt processes such as compounding, extrusion, injection molding, compression molding and coating. Background technique [0002] Polyaryletherketone is a class of high-performance polyketone materials, including polyether ether ketone (PEEK), polyether ketone ketone (PEKK), polyetherether ketone ketone (PEEKK) and their variants. Polyetherketoneketone is a class of high-performance thermoplastic aromatic polyketone copolymers. As a kind of copolymer, PEKK is usually semi-crystalline, with high glass transition temperature and high melting temperature. Due to their excellent solvent resistance, chemical resistance, high temperature resistance, excellent mechanical properties and flame retardancy, these copolymers are increasingly used in aerospace, oil and gas exploration, automotive, electrical and electronic Key co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G61/12
CPCC08G61/121C08G2261/124C08G2261/1428C08G2261/312C08G2261/3442C08G2261/45C08G65/4012C08G2650/40C08G61/127C08G85/002C08G2261/592
Inventor 王益锋许砥中D·维齐
Owner POLYMICS