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Preparation method of hollow flat ceramic membrane

A ceramic membrane and plate technology, applied in chemical instruments and methods, membrane technology, semi-permeable membrane separation, etc., can solve the problems of poor fluidity of ceramic mud, high extrusion pressure and high energy consumption

Active Publication Date: 2021-04-23
HEBEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are many problems in the existing manufacturing process. For example, due to the poor fluidity of the ceramic mud used in the process, in order to ensure the uniformity of the mud, it usually takes several days to complete the mud, mud, Aging and many other steps, the whole process is time-consuming and labor-intensive
In addition, extrusion molding mainly adopts hydraulic extrusion or screw extrusion, which has high extrusion pressure (usually higher than 5MPa) and high energy consumption. The extrusion process has extremely high requirements for the processing accuracy of the extruder mold. defects can disrupt the uniformity of the extruded product
These unfavorable factors increase the difficulty of manufacturing hollow flat ceramic membranes and reduce the yield of products

Method used

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  • Preparation method of hollow flat ceramic membrane
  • Preparation method of hollow flat ceramic membrane
  • Preparation method of hollow flat ceramic membrane

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preparation example Construction

[0022] The application provides a method for preparing a hollow flat ceramic membrane, comprising the following steps:

[0023] X, preparation of film-casting slurry: ceramic powder, binder polymer A and dispersant polymer B are added to an organic solvent to prepare a uniformly dispersed ceramic powder / polymer / organic solvent system film-casting slurry; Y, Prepare the multi-channel hollow flat ceramic membrane body: add the casting slurry obtained in step X into the slurry tank, extrude the casting slurry in the slurry tank from the extrusion die by pressurizing, and form the casting slurry Be a multi-channel embryo body and enter the coagulation bath, and then undergo phase transformation to obtain a multi-channel hollow flat ceramic membrane embryo body; Z, sinter the multi-channel hollow flat ceramic membrane: the multi-channel hollow flat ceramic membrane embryo body obtained in step Y from After being taken out of the coagulation bath, it is placed on a flat plate to be ...

Embodiment 1

[0032] (a) Calculate and weigh a certain amount of polysulfone and polyvinylpyrrolidone with a molecular weight of about 150,000 Daltons and add them to a conical flask filled with 500 milliliters of N-N dimethylacetamide, wherein the amount of polysulfone added is 8%. , the addition amount of polyvinylpyrrolidone is 0.6%, the addition amount of N-N dimethylacetamide is 48.4%, and then electric stirring is performed at 60°C for 5 hours to completely dissolve the polymer;

[0033] (b) Calculate and weigh a certain amount of Al with an average particle diameter of 2 microns 2 o 3 Particles are added to the solution obtained in step (a), wherein Al 2 o 3 The addition amount is 43%, then use ball mill to grind for 24 hours, and finally defoam under vacuum condition for 3 hours to obtain evenly dispersed Al 2 o 3 / polysulfone / organic solvent system casting slurry;

[0034] (c) if figure 1 , figure 2 and image 3 As shown, the extrusion die is assembled, the lower part of t...

Embodiment 2

[0041] (a1) Calculate and weigh a certain amount of cellulose acetate and polyethylene glycol with a molecular weight of about 50,000 Daltons and add in the triangular flask where 500 milliliters of N-methylpyrrolidone is housed, wherein the amount of cellulose acetate added is 10%, the addition of polyethylene glycol is 0.5%, the addition of N-methylpyrrolidone is 45.5%, and then electric stirring is performed at 50°C for 4 hours to completely dissolve the polymer;

[0042] (b1) Calculate and weigh a certain amount of Al with an average particle diameter of 5 microns 2 o 3 Particles and TiO with an average particle size of 100 nm 2 Add the solution obtained in (a1), wherein Al 2 o 3 The addition amount is 40%, TiO 2 The addition amount is 4%, then use ball mill to grind for 24 hours, and finally defoam under vacuum condition for 4 hours to obtain evenly dispersed Al 2 o 3 / TiO 2 / cellulose acetate / organic solvent system casting film slurry;

[0043] (c1) if figure 1 ...

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Abstract

The invention relates to the technical field of membrane material preparation and provides a method for preparing a hollow flat ceramic membrane. The method comprises the following steps: X, adding ceramic powder, polymer A and polymer B to an organic solvent to prepare a uniformly dispersed ceramic powder / polymer / organic solvent system casting film slurry; Y, adding the ceramic powder obtained in step X The cast film slurry is added to the slurry tank, and the cast film slurry in the slurry tank is extruded from the extrusion die by pressurization. The cast film slurry is formed into a multi-channel embryo body and enters the coagulation bath, and then phase inversion occurs. Obtain a multi-channel hollow flat ceramic membrane body; Z, take out the multi-channel hollow flat ceramic membrane body obtained in step Y from the coagulation bath, place it on a flat plate and dry it, and finally obtain a multi-channel hollow flat ceramic through high-temperature sintering Membrane, realize the preparation and molding of multi-channel hollow flat ceramic membrane, improve the yield rate and production efficiency of multi-channel hollow flat ceramic membrane.

Description

technical field [0001] The invention belongs to the technical field of membrane material preparation, and in particular relates to a method for preparing a hollow flat ceramic membrane. Background technique [0002] Ceramic membrane has many advantages such as good chemical stability, acid and alkali resistance, organic solvent resistance, high temperature resistance, pollution resistance, high mechanical strength and long service life, and has been successfully applied in water treatment, food processing, biomedicine and fine chemical industry, etc. It can be used in the process of separation, clarification, purification and concentration in the process. According to its structural form, the current ceramic membranes are mainly divided into three categories: tubular ceramic membranes, hollow fiber ceramic membranes and hollow flat ceramic membranes. Tubular ceramic membrane has a long research history. Its research and application originated from the separation test of ura...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D71/02B01D69/06B01D67/00
CPCB01D67/0039B01D67/0041B01D69/06B01D71/02
Inventor 田家宇张瑞君肖峰高珊珊
Owner HEBEI UNIV OF TECH