fbt-x series rare earth composite thermal insulation material and preparation method thereof

A 1.FBT-X1, rare earth composite technology, applied in the field of thermal insulation materials, can solve the problems of unstable structural strength, powdering and shedding, environmental pollution, etc. The effect of construction quality

Active Publication Date: 2022-02-15
青岛启明环保节能技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there is no uniform formula for this kind of material. Due to the rapid development, the quality of good and bad is uneven, and the performance and quality vary greatly. Especially with the improvement of the country's environmental protection requirements and the emergence of some new materials, the disadvantages and shortcomings of this kind of material are gradually revealed.
First, most of the raw materials used in such products contain asbestos and OT penetrant. Asbestos is a carcinogen, and OT penetrant has a pungent smell, which is harmful to the health of production operators and pollutes the environment. Some board production processes Medium energy consumption is high, which does not meet the requirements of energy conservation and environmental protection; second, some products have poor thermal insulation performance, especially some board felt materials based on asbestos, which have large internal apertures and poor barrier performance to convection and radiation heat dissipation. The thermal conductivity is high, and the heat preservation effect is not good; third, the structural strength of some products is unstable, especially some powders mixed with sepiolite as the main material and other materials, which will crack and pulverize and fall off after long-term use; Fourth, the formulations of such materials are different and there are many types, but most of them have a single model and limited functions, resulting in a single form of thermal insulation structure in practical applications. Meet the requirements of various working conditions
[0003] In recent years, new nano-scale thermal insulation materials represented by airgel have appeared. This type of material has excellent thermal insulation performance, but is expensive, and most of them are used in combination with fiber materials. The disadvantages of fiber materials and the weaknesses of airgel itself still exist. Therefore, there are certain restrictions on its popularization and application.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] This embodiment provides FBT-X1 basic type rare earth composite insulation material, the raw materials include the following components by weight:

[0028] 10 parts of aluminum silicate fiber cotton, 15 parts of sepiolite wool, 15 parts of brucite fiber, 20 parts of bentonite, 30 parts of expanded perlite, 3 parts of AEC surfactant, 3 parts of isomeric alcohol sulfonate, polyamide 3 parts of imine, 1 part of rare-earth inorganic high-temperature binder and water, the amount of water added is 3.5 times of the weight sum of the above raw material components.

[0029] The rare earth composite insulation material is prepared according to the following steps:

[0030] Weigh each raw material component, take AEC surfactant and isomeric alcohol sulfonate and dilute with water, add aluminum silicate fiber cotton to it and soak for more than 8 hours, put it into a special swirl mixer and stir for about 20 minutes, ready to serve Soak to a certain extent, add sepiolite wool, bru...

Embodiment 2

[0034] This embodiment provides FBT-X2 surface-type rare earth composite thermal insulation material, and the raw materials include the following components by weight:

[0035] 15 parts of aluminum silicate fiber cotton, 15 parts of sepiolite wool, 15 parts of brucite fiber, 3 parts of AEC surfactant, 3 parts of isomeric alcohol sulfonate, 17 parts of bentonite, 25 parts of expanded perlite powder, poly 1.5 parts of imide, 2.5 parts of polyvinyl alcohol, 3 parts of silicone hydrophobic emulsion and water, the addition of water is 3.1 times of the sum of the weight of the above raw material components.

[0036] The rare earth composite insulation material is prepared according to the following steps:

[0037] Weigh each raw material component, first take AEC surfactant and isomeric alcohol sulfonate and dilute with water, add aluminum silicate fiber cotton to it and soak for more than 8 hours, put it into a special swirl mixer and stir for about 20 minutes, wait for After foamin...

Embodiment 3

[0041] This embodiment provides FBT-X3 reinforced rare earth composite insulation material, the raw materials include the following components by weight:

[0042] 15 parts of aluminum silicate fiber cotton, 15 parts of sepiolite wool, 15 parts of brucite fiber, 3 parts of AEC surfactant, 3 parts of isomeric alcohol sulfonate, 10 parts of diatomite, 10 parts of cement, vitrified 20 parts of microbeads, 2.5 parts of polyvinyl alcohol, 1.5 parts of polyimide, 5 parts of organic silicon hydrophobic emulsion and water, the addition of water is 3.2 times of the weight sum of other raw material components.

[0043] The rare earth composite insulation material is prepared according to the following steps:

[0044] Weigh each raw material component, first take AEC surfactant and isomeric alcohol sulfonate and dilute with water, add aluminum silicate fiber cotton to it and soak for more than 8 hours, put it into a special swirl mixer and stir for about 20 minutes, wait for After foamin...

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PUM

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Abstract

The invention discloses a novel FBT‑X series rare earth composite thermal insulation material and a preparation method thereof. Composite processing. The production process of this material utilizes the principles of physical and chemical effects such as material surface treatment, mechanochemical modification, and encapsulation modification, so that a large number of closed vacuum-like micropores are generated inside the product, which increases the porosity and specific surface area. The thermal insulation material presents a layered net-like stacked force unit and a filling structure, which endows the material with excellent thermal insulation performance and long service life. This material has a wide range of applications, and can be used for the insulation of various equipment and pipelines from -40°C to 800°C, especially for the insulation of special-shaped objects. The construction of this material is simple and easy, and it is convenient for inspection and maintenance. There is no asbestos in the material, no dust during construction, and the remaining materials can be recycled. It is a green and environmentally friendly product.

Description

technical field [0001] The invention relates to the field of thermal insulation materials, in particular to FBT-X series rare earth composite thermal insulation materials and a preparation method thereof. Background technique [0002] Thermal insulation technology is the most economical and most effective measure for energy saving and consumption reduction. Research and development of new thermal insulation materials is an important topic for energy saving, consumption reduction and emission reduction. The current industrial thermal insulation is still dominated by traditional inorganic fiber materials such as rock wool, glass wool and aluminum silicate wool. These materials are relatively cheap and easy to construct, but most of them have single material, limited functions, and poor thermal insulation performance. , can not be used stably for a long time and so on. The composite thermal insulation material developed in the 1990s has certain advantages in thermal insulation...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/00C04B26/04C04B28/02C04B111/27C04B111/28
CPCC04B28/00C04B26/04C04B28/02C04B2201/32C04B2201/10C04B2201/50C04B2111/27C04B2111/28C04B14/4656C04B14/4643C04B14/38C04B14/104C04B14/185C04B24/16C04B24/287C04B2103/40C04B24/42C04B14/08C04B14/24C04B24/2623
Inventor 刘锡光刘斌刘星涛孙勇
Owner 青岛启明环保节能技术有限公司
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