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A kind of wc-ni-cr/ta composite cemented carbide and its preparation method and application

A technology of composite materials and hard alloys, which is applied in metal processing equipment, transportation and packaging, coating, etc., can solve the problems of powder particle breakage, powder shape damage, high price, etc., and achieve the purpose of suppressing abnormal growth of grains, The effect of uniform particle size and low price

Active Publication Date: 2021-10-29
HOHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the oxidation resistance and corrosion resistance of WC-Co alloy are poor. At present, Co is a strategic scarce resource, and its price is relatively expensive and rising year by year.
The mixing process in the traditional cemented carbide production uses mechanical ball milling process, but there are many obvious disadvantages: during the ball milling process, the morphology of the original WC powder is seriously damaged, resulting in broken powder particles, lattice distortion, and difficulty in controlling the powder particle size ; Difficult to mix WC powder and binder phase metal powder evenly

Method used

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  • A kind of wc-ni-cr/ta composite cemented carbide and its preparation method and application
  • A kind of wc-ni-cr/ta composite cemented carbide and its preparation method and application
  • A kind of wc-ni-cr/ta composite cemented carbide and its preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The proportioning ratio of each raw material is shown in Table 1

[0041] Table 1 raw material ratio table

[0042] HNO 3

HF Cr 3 C 2

Ni(NO 3 ) 2 ·6H 2 o

TEA Methanol WC 30ml / L 30ml / L 0.48g 34.67g 8.94g 230ml 62.58g

[0043] Take tungsten carbide powder with an average particle size of about 10-14μm and a purity of 99.9%, and place it in 500mL hydrofluoric acid-nitric acid mixed aqueous solution for roughening under mechanical stirring conditions, wherein the hydrofluoric acid concentration is 30mL / L, and the nitric acid The concentration is 30mL / L, the stirring time is 30min, and the rotation speed is 120r / min. After stirring and soaking for 30min, the powder is filtered with a suction filter and washed twice with deionized water, then put into a drying oven and dried at 60°C .

[0044] Cr is 0.2% by mass percentage, Ni is 10.1%, WC is 89.7%, 0.48g Cr 3 C 2 and 34.67g Ni(NO 3 ) 2 ·6H 2 O was dissolved in 230...

Embodiment 2

[0049] The proportioning ratio of each raw material is shown in Table 3

[0050] Table 3 raw material ratio table

[0051]

[0052]

[0053] The average particle size is about 10-14μm, and the tungsten carbide powder with a purity of 99.9% is placed in 500mL of hydrofluoric acid-nitric acid mixed aqueous solution for coarsening treatment under the condition of mechanical stirring, wherein the concentration of hydrofluoric acid is 30mL / L, and the concentration of nitric acid The concentration is 30mL / L, the stirring time is 30min, and the rotation speed is 120r / min. After stirring and soaking for 30min, the powder is filtered with a suction filter and washed twice with deionized water, then put into a drying oven and dried at 60°C .

[0054] Ta is 0.6% by mass percentage, Ni is 10.1%, and WC is 89.3%, with 0.45g TaC and 34.67g Ni (NO 3 ) 2 ·6H 2 O was dissolved in 230ml of methanol and stirred thoroughly. After it is completely dissolved, add TEA and Ni at a molar ra...

Embodiment 3

[0060] The composition of embodiment 3 and preparation are identical with embodiment 1, difference is:

[0061] By mass percentage: Ni: 8%, Cr: 0.2%, the balance is WC; the concentration of hydrofluoric acid (HF) is 20mL / L, and the concentration of nitric acid is (HNO 3 ) 20mL / L, stir evenly for 20min during coarsening, wash 4 times with deionized water; the molar ratio of TEA and Ni is 1:1;

[0062] In step (2), add the WC powder pretreated in step (1) into the complexing solution and stir evenly, and mix evenly with mechanical stirring, the speed is 150r / min, and the stirring time is 40min; stop stirring and then mix The solution was left to stand for 30 minutes. Ni salt precursor, in N 2 Calcined at 500°C in air for 4h to obtain WC-Ni-Cr composite powder, and cooled in the furnace after the calcining was completed; the pressure of step (4) pressing to form embryos was 20MPa. Step (5) The sintering process is to rise from room temperature to 240°C at a rate of 4°C / min, ho...

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Abstract

The invention discloses a WC-Ni-Cr / Ta composite cemented carbide and its preparation method and application. The alloy is composed of Ni: 8%-12%, Cr / Ta: 0.2%-1%, The balance is WC. The present invention takes coarse powder WC as raw material, by jointly adding Ni and Cr 3 C 2 / TaC, using the method of chemical coating powder to prepare coarse-grained cemented carbide with high toughness and high hardness. The preparation includes coarse coarse-grained tungsten carbide powder, and chemical coating method based on sol-gel method to mix WC, Ni, Cr 3 C 2 / TaC to prepare the precursor of the mixed powder, five steps of gluing, compacting, and sintering. The composite material not only has good high-temperature wear performance and high fracture toughness, but also effectively improves the alloy's ability to resist thermal fatigue cracks, and has a strong Excellent hardness and corrosion resistance, high impact toughness, good overall performance, suitable for marine ships, mining tools, shield cutting tools.

Description

technical field [0001] The invention belongs to the field of hard alloy material preparation, and relates to a preparation method of coating nickel-chromium (nickel-tantalum) powder and (ultra) coarse-grained hard alloy on the surface of tungsten carbide powder based on a sol-gel method, and specifically relates to a A WC-Ni-Cr / Ta composite cemented carbide and its preparation method and application. Background technique [0002] In recent years, due to the continuous development of coal mining and tunnel engineering technology, cemented carbide is used as the cutter head material of coal shearers and shield machines for tunnel excavation, and both coal shearers and shield machines are operated underground, and the working environment is harsh , It is difficult to replace and maintain the cutter head. Generally, the number of replacement and maintenance should be reduced as much as possible. This puts forward high wear resistance, high toughness and other performance require...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C29/08C22C1/05B22F1/02
CPCC22C29/08C22C29/067C22C1/051B22F2998/10B22F1/17B22F3/1017B22F3/02
Inventor 闵凡路杨浩朱文超汪升于淞百张建峰
Owner HOHAI UNIV