Unlock instant, AI-driven research and patent intelligence for your innovation.

a co 2 Hardening inorganic binder and method for its preparation

A technology of inorganic binder and liquid binder, applied in the field of CO2 hardening inorganic binder and its preparation, CO2 hardening inorganic binder and its preparation field, can solve the problem of increasing the amount of water glass added and the residual strength of sand mold High, difficult to separate the casting sand and other problems, to achieve the effect of reducing residual strength, low cost and good stability

Active Publication Date: 2022-05-10
SHENYANG RES INST OF FOUNDRY
View PDF13 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the 1950s and 1960s, the widespread use of CO 2 The method of hardening water glass sand is used to prepare sand cores. The disadvantage of this method is that the strength of the obtained cores is low. In order to obtain high-strength sand molds, the amount of water glass added is increased. Usually, the amount of water glass added is 8.0-10.0%. Even higher, and after pouring, the residual strength of the sand mold is very high, and it is difficult to separate the casting from the sand
In the past few years, the inorganic binder and its use have been further studied and improved. The Chinese invention patent with the publication number of CN10494220A discloses a core-making process of an inorganic binder thermal curing method, and introduces a thermal curing inorganic binder water The application of glass in pearl sand can reduce the amount of inorganic binder added, and it must be cured by heating. The requirements for molds and tooling are stricter. However, there is still no good way to replace resin-based organic binders by manual or production line molding at room temperature.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • a co  <sub>2</sub> Hardening inorganic binder and method for its preparation
  • a co  <sub>2</sub> Hardening inorganic binder and method for its preparation

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0025] One of the CO 2 The preparation method of hardening inorganic binder, described a kind of CO 2 The preparation method of hardened inorganic binder comprises the following steps:

[0026] (1) Weigh the raw materials. The liquid binder includes the following mass fractions of raw materials: 50-90 parts of sodium silicate solution, 10-40 parts of potassium silicate solution, 5-20 parts of aluminum phosphate, and 5-20 parts of potassium hydroxide , 0.1-20 parts of sodium hydroxide; the powder accelerator includes the following raw materials in mass fractions: 50-90 parts of silica fume, 5-20 parts of calcium oxide, 2-20 parts of titanium oxide, 2-20 parts of zirconia, zinc oxide 1-10 parts, 1-10 parts of yttrium oxide, 0.1-2 parts of graphite.

[0027] (2) Preparation of liquid binder: first add sodium silicate solution, potassium silicate solution and sodium hydroxide into the container for stirring, heat the liquid in the container, when the liquid temperature is 60-75°...

Embodiment 1

[0036] One of the CO 2 The preparation method of hardened inorganic binder comprises the following steps:

[0037] (1) Weigh raw materials: liquid binder including mass fraction of raw materials: 60 parts of sodium silicate solution, 20 parts of potassium silicate solution, 10 parts of aluminum phosphate, 7 parts of potassium hydroxide, 3 parts of sodium hydroxide; powder The accelerator includes the following raw materials in mass fractions: 75 parts of silica fume, 10 parts of calcium oxide, 5 parts of titanium oxide, 5 parts of zirconium oxide, 2.5 parts of zinc oxide, 2 parts of yttrium oxide, and 0.5 part of graphite.

[0038] (2) Preparation of liquid binder: first add sodium silicate solution, potassium silicate solution and sodium hydroxide into the container for stirring, heat the liquid in the container, when the liquid temperature is 60-75°C, add aluminum phosphate , continue heating, when the temperature of the liquid reaches 95-105°C, keep the temperature for 60 ...

Embodiment 2

[0042] One of the CO 2 The preparation method of hardened inorganic binder comprises the following steps:

[0043] (1) Weigh raw materials: liquid binder including mass fraction of raw materials: 50 parts of sodium silicate solution, 20 parts of potassium silicate solution, 15 parts of aluminum phosphate, 12 parts of potassium hydroxide, 3 parts of sodium hydroxide; powder The accelerator includes the following raw materials in mass fractions: 55 parts of silica fume, 20 parts of calcium oxide, 10 parts of titanium oxide, 7 parts of zirconium oxide, 5.5 parts of zinc oxide, 2.4 parts of yttrium oxide, and 0.1 part of graphite.

[0044] (2) Preparation of liquid binder: first add sodium silicate solution, potassium silicate solution and sodium hydroxide into the container for stirring, heat the liquid in the container, when the liquid temperature is 60-75°C, add aluminum phosphate , continue heating, when the temperature of the liquid reaches 95-105°C, keep the temperature for...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
densityaaaaaaaaaa
densityaaaaaaaaaa
Login to View More

Abstract

a CO 2 The hardening inorganic binder and its preparation method, the liquid binder includes sodium silicate solution, potassium silicate solution, aluminum phosphate, potassium hydroxide, sodium hydroxide. Powder accelerators include silica fume, calcium oxide, titanium oxide, zirconium oxide, zinc oxide, yttrium oxide, and graphite. First add sodium silicate solution, potassium silicate solution and sodium hydroxide into the container for stirring, heat the liquid in the container, add aluminum phosphate, continue heating, add potassium hydroxide, continue stirring, wait for the liquid to cool to room temperature, A liquid binder is prepared. Mix silica fume, calcium oxide, titanium oxide, zirconium oxide, calcium oxide, yttrium oxide, and graphite evenly to obtain a powder accelerator. The inorganic binder of this invention has low cost and strong environmental protection. The organic binder makes the surface quality of the molding sand high and the surface stability of the molding sand is good. The addition of organic components can greatly reduce the residual strength of the molding sand. It is suitable for the casting production of high manganese steel castings. Product quality, used in the field of foundry technology.

Description

technical field [0001] The invention relates to a CO in the field of casting technology 2 Hardening inorganic binder and its preparation method, especially providing a kind of CO used in casting molding process 2 Hardened inorganic binder and method for its preparation. Background technique [0002] At present, the molding sand binders used in foundry production include organic and inorganic. Most of the organic binders are resin polymers, which cause serious pollution in the casting application process, and more irritating gases are released during the molding and pouring process. The operator causes bodily injury and seriously pollutes the environment. With the country's emphasis on environmental protection and strict control of pollution emissions in the foundry industry, inorganic binders are increasingly valued by domestic and foreign foundry counterparts. There is no harmful gas in the production, molding, and pouring processes, and the old sand can be dried. Recycl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B22C1/18C04B28/26C04B40/02
CPCC04B28/26C04B40/0231C04B2201/50C04B22/16C04B22/062C04B22/064C04B18/146C04B14/305C04B14/306C04B14/30C04B14/024C09J1/02C04B28/34C04B14/022C04B12/04C04B40/065C04B14/06
Inventor 刘加军尹绍奎李延海于瑞龙谭锐张海东
Owner SHENYANG RES INST OF FOUNDRY
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More