Method for preparing graphite crucible by utilizing reclaimed materials

A technology of graphite crucible and recycled materials, which is applied in the field of regeneration and utilization of damaged graphite raw materials, can solve problems such as difficult to use, high energy consumption, and long production cycle, and achieve high-strength and high-density processing characteristics, good thermal conductivity and Effects of high temperature resistance and excellent processing characteristics

Active Publication Date: 2020-12-11
汨罗市福缘新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the traditional graphite crucible is mainly made of graphite profiles. Calcined petroleum coke is calcined, pulverized by a pulverizer, and then sieved, hot mixed with coal tar pitch and pressed to form a crucible blank, and the product is put into a roasting kiln for roasting After taking it out, it is powered on for high-temperature graphitization treatment to obtain graphite profiles, and finally it is machined into shape. The whole process is complicated, consumes a lot of energy, and has a long production cycle, which is difficult to meet actual use needs.
In addition, due to the brittle nature of graphite, a large amount of graphite fragments and damaged graphite crucibles will be produced due to various uncontrollable factors during the process of graphite molding, transportation and storage, and these graphite crucibles are usually refurbished. The regenerated graphite material is recovered, and the regenerated graphite material is used to prepare regenerated graphite products; in the invention patent: a method for preparing a graphite crucible with regenerated graphite (patent number: 201510666751.1) and the invention patent: a method for manufacturing a graphite crucible with regenerated graphite ( Patent No.: 201010298907.2) provides a means and method for re-preparing graphite crucibles using the above-mentioned regenerated graphite materials as raw materials. The graphite crucibles that can be used for normal use can be obtained by using the above-mentioned method. The heat treatment process, the internal system has been formed, and after the secondary crushing and compacting again, but whether it has been subjected to the graphitization treatment of the secondary roasting, its structural stability will deteriorate. Although the formed graphite crucible can also Refer to the use method of the new graphite crucible for normal use, but the service life of the regenerated graphite crucible under high temperature conditions will be significantly inferior to that of the new graphite crucible. After a large number of experiments, it is found that it is only 1 / 3 of the new graphite crucible with the same material and the same process. 1 / 2, the fatigue damage form of this recycled graphite crucible is the generation and diffusion of internal cracks
Especially when it is used for smelting polysilicon materials, after a period of use, the rate of cracks in the graphite crucible body will increase, and the surface oxidation rate will be significantly faster than that of the new graphite crucible. but it doesn't work well
It also restricts the scope of secondary utilization of graphite materials

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Embodiment 1: average density: 1.80g / cm 3 , The average refractory temperature is 1800°C: the average compressive strength is 38MPa: the service life of a complete polycrystalline casting cycle without coating the inner protective layer: 10 to 12 times.

Embodiment 2

[0040] Embodiment 2: average density: 1.88g / cm 3 , The average refractory temperature is 1780°C: the average compressive strength is 42MPa: the service life of a complete polycrystalline casting cycle without coating the inner protective layer: 10 to 12 times.

[0041] Embodiment 2: average density: 1.78g / cm 3 , The average refractory temperature is 1850°C: the average compressive strength is 36MPa: the service life of a complete polycrystalline casting cycle without coating the inner protective layer: 12 to 15 times.

[0042] Using natural graphite powder as a raw material in the above-mentioned process to replace the graphite mixture powder C, ten graphite crucibles of comparative examples were obtained, and the individuals with obvious parameter differences were removed. These graphite crucibles have the following physical properties:

[0043] Average density: 1.82g / cm 3 , The average refractory temperature is 1800°C: the average compressive strength is 33MPa: the service...

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Abstract

The invention discloses a method for preparing a graphite crucible from reclaimed materials, which comprises the following steps: pulverizing unused damaged graphite to obtain regenerated graphite powder, mixing the small-particle-size part in the regenerated graphite powder with low-softening-point asphalt, fumed silica and calcined petroleum coke, conducting pulverizing, and conducting levigating to obtain graphite mixture powder A; and roasting the large-particle-size part in the regenerated graphite powder at 1800-2300 DEG C to obtain graphite mixture powder B, carrying out dry mixing on the graphite mixture powder A, the graphite mixture powder B and natural graphite powder, adding a prepared asphalt material, carrying out wet mixing, carrying out blank preparation after wet mixing, conducting roasting, and conducting fettling to obtain the finished product graphite crucible. According to the method, the damaged graphite material can be effectively recycled, and the graphite crucible with better quality and longer service life is prepared.

Description

technical field [0001] The invention relates to the technical field of regeneration and utilization of damaged graphite raw materials, in particular to a method for preparing graphite crucibles from recycled materials. Background technique [0002] Graphite crucible has good thermal conductivity and high temperature resistance. During high temperature use, the thermal expansion coefficient is small, and it has certain strain resistance to rapid heating and rapid cooling. It has strong corrosion resistance to acid and alkaline solution and has excellent chemical stability. Graphite crucible, because of the above excellent properties, is widely used in metallurgy, casting, machinery, chemical industry and other industrial sectors in metal smelting, lithium battery negative electrode material purification, polysilicon material smelting, ingot casting and other operations. Good technical and economical effect. [0003] The main raw material of graphite crucible is crystalline ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/52C04B35/622
CPCC04B35/52C04B35/62204C04B2235/3418C04B2235/422
Inventor 杨九福
Owner 汨罗市福缘新材料有限公司
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