Unlock instant, AI-driven research and patent intelligence for your innovation.

Automatic impurity removal heat exchanger for liquid-phase flow-rotating mixed settled liquid and process method and application thereof

A technology of swirl mixing and process method, applied in the direction of heat exchanger type, heat exchanger shell, indirect heat exchanger, etc., can solve the problem of affecting the heat exchange effect and operation cycle of the crystallization heat exchanger, the blockage of the return hole, and the unaccounted for And other issues

Active Publication Date: 2021-07-06
南京炼油厂有限责任公司
View PDF4 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the self-reflux coolant of high-temperature oil pumps often contains a small amount of mechanical impurities. If it is not removed, long-term accumulation will cause blockage of the return hole, causing the cooled mechanical seal return fluid to fail to return to the mechanical seal, resulting in heat generated during the operation of the mechanical seal. The life of the mechanical seal is shortened if it cannot be removed in time; or the solid particles return to the mechanical seal with the coolant, causing damage to the mechanical seal
Therefore, removing a small amount of mechanical impurities in the self-reflux cooling liquid of the return mechanical seal is an important factor to prolong the life of the mechanical seal of the pump; and when the temperature difference between the high-temperature medium and the heat exchange medium is too large, it is easy to cause excessive stress on the interface of the heat exchange tube, The life of the heat exchange tube is greatly reduced
2. In the partial heat exchange crystallization and impurity removal process, if the temperature difference between the heat exchange medium to be crystallized and the heat exchange medium medium is too large, the local saturation of the heat exchange medium will be too large and crystallize on the heat exchange tube, which will affect the performance of the crystallization heat exchanger. Heat exchange effect and operation cycle; 3. In the traditional heat exchanger process, the timely discharge of scaled sediments such as large crystal particles and impurities, the reduction of heat exchange temperature difference and the function of impurity removal are not considered, and there is continuous use Disadvantages of short cycle

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Automatic impurity removal heat exchanger for liquid-phase flow-rotating mixed settled liquid and process method and application thereof
  • Automatic impurity removal heat exchanger for liquid-phase flow-rotating mixed settled liquid and process method and application thereof
  • Automatic impurity removal heat exchanger for liquid-phase flow-rotating mixed settled liquid and process method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Embodiment 1: Used in heat conduction oil pump mechanical seal cooler:

[0031] See attached: figure 2

[0032] The existing high-temperature oil pump mechanical seal oil self-circulation cooler with an operating temperature greater than 200°C generally adopts a cooling coil external water cooler. Due to the high temperature of the self-circulation oil, it is easy to cause serious fouling on the outside of the cooling coil, reducing the heat exchange efficiency, and Due to the large temperature difference between the two interfaces of the cooling coil, the service life is generally low; at the same time, the cooled oil is returned without separating impurities, which is easy to accumulate and block the pipeline or be damaged after entering the mechanical seal, reducing the service life of the mechanical seal.

[0033] A heat transfer oil circulation pump with a rated flow rate of 400m3 / h in a petrochemical company is used to produce mechanical seals for heat supply an...

Embodiment 2

[0036] Embodiment 2: for the continuous cooling crystallizer of durene enriched solution:

[0037] See attached: image 3

[0038] The existing durene-enriched solution crystallization and enrichment durene products basically adopt the method of batch cooling and stirring crystallization according to the crystallization cooling curve, and there is no introduction of continuous cooling and crystallization production process of durene-enriched solution. The process of using intermittent kettle-type cooling, stirring, crystallization and concentration of durene products has investment and high difficulty in process control. At the same time, there are large power of supporting refrigerant systems, unstable energy utilization, low efficiency, and low efficiency in the production process. It is difficult to realize large-scale industrial production. The problem.

[0039] A petrochemical enterprise adopts the continuous cooling crystallizer for the production of durene by using the...

Embodiment 3

[0043] Embodiment 3: Heat exchanger for removing impurities and dehydrating raw material oil

[0044] See attached: figure 2

[0045] The density processed by a petrochemical plant is 0.82-0.95kg / cm 3 、Kinematic viscosity greater than 5mm at 40℃ 2 / s, higher pour point higher than -8 ℃ feedstock oil, feedstock oil at room temperature conditions wrapped a small amount of dense solid particle impurities, and there is a small amount of water wrapped in the oil, the original process used to heat the feedstock oil to 70-90°C to reduce the viscosity and density of the oil, so as to remove the wrapped solid particles and water with large specific gravity before processing.

[0046] The company's original process used a combination of heat exchangers and dehydration and impurity removal tanks. During the use of the heat exchangers, the pressure drop on the raw oil side of the shell layer rose rapidly and the bottom tube bundles corroded quickly. In order to solve this problem, th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
Login to View More

Abstract

The invention discloses a process method using an automatic impurity removal heat exchanger for a flow-rotating mixed settled liquid. The process method comprises the steps that a heat exchange liquid phase medium needing impurity removal enters the heat exchanger through a tangent inlet 1 in the upper portion of a barrel of a shell layer 8, is mixed with a medium in the heat exchanger, then conducts flow rotating and temperature adjustment along the inner barrel wall of the shell layer 8, conducts countercurrent flow heat exchange with a heat exchange medium through an inner heat exchange coil 9, and flows downwards under guiding of a guiding barrel, and meanwhile, impurity particles with large specific gravity are brought into the heat exchange liquid phase medium, impurities generated or separated out in the heat exchange process move towards the shell wall under the action of rotational flow centrifugal force, the speed is decreased when the impurities are close to the shell wall, and when the centrifugal force and buoyancy are not enough to support the impurities with large specific gravity, the impurities automatically settle downwards and are discharged through a bottom discharging opening 5. The process method using the automatic impurity removal heat exchanger for the liquid-phase flow-rotating mixed settled liquid has the advantages of being simple in structure, not prone to scale, long in operation period, high in reliability and low in operation cost, and is particularly suitable for occasions where the temperature difference between the heat exchange media is large, the flow is small, and the impurity removal requirement exists in the heat exchange process.

Description

technical field [0001] The invention belongs to the technical field of chemical industry, and in particular relates to a liquid-phase swirling mixed downflow automatic impurity-removing heat exchanger and a process method thereof. [0002] technical background [0003] In petrochemical, chemical machinery and other industries, 1. Some high-temperature medium pumps generally adopt a mechanical seal structure. Most of the mechanical seals use self-reflux coolant to cool the mechanical seal. Due to the small return hole of the mechanical seal and the fine sealing surface, the sealing liquid requires Can not contain solid particle impurities. However, the self-reflux coolant of high-temperature oil pumps often contains a small amount of mechanical impurities. If it is not removed, long-term accumulation will cause blockage of the return hole, causing the cooled mechanical seal return fluid to fail to return to the mechanical seal, resulting in heat generated during the operation ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F28D7/02F28F9/00F28F19/00B01D21/26
CPCF28D7/024F28F19/00F28F9/00B01D21/26Y02P20/10
Inventor 陆林玮
Owner 南京炼油厂有限责任公司