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Preparation method of high-strength, superhard and wear-resistant brown aluminum oxide containing titanium nitride

A technology of titanium nitride and corundum, applied in chemical instruments and methods, nitrogen compounds, abrasives, etc., can solve the problems of increased brittleness of brown corundum, weakened alumina, and inability to completely remove carbon, so as to improve grinding efficiency and improve grinding efficiency. The effect of reducing the cutting ratio and improving the toughness

Inactive Publication Date: 2021-08-27
SINOSTEEL LUOYANG INST OF REFRACTORIES RES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But the introduced TiO 2 and carbon cannot be completely removed, so that there are certain titanium-containing inclusions and residual carbon in the corundum, causing the corundum to appear brown
[0004] Residual TiO in brown corundum 2 Easy to react with alumina to form aluminum titanate TiO 2 (Al 2 o 3 ), thereby weakening the alumina intergranular glass phase and increasing the brittleness of brown corundum
In addition, alumina, intercrystalline glass phase and TiO 2 (Al 2 o 3 ) The difference in thermal expansion coefficient will also reduce the performance of brown corundum material

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Use high-alumina bauxite clinker with a particle size of 10-30mm as the raw material; petroleum coke with a particle size of 5-10mm as the reducing agent, and the addition amount is 3% of the bauxite clinker; iron filings are used as the diluent, and the addition amount is 6% of bauxite clinker. The mixed raw materials are placed in an electric arc furnace for smelting. When the bauxite raw materials are fully melted, they are kept at 2200°C for 8 hours to fully reduce the impurities, separate the ferrosilicon alloy precipitation and corundum, and discharge the gas in the furnace smoothly. After the smelting is completed, it is naturally cooled and crushed to obtain brown corundum frits and ferrosilicon alloy frits of different sizes. The brown corundum frit is crushed and classified, and the brown corundum particles with a particle size of 0-1mm, 1-3mm, 3-5mm, and 5-8mm are respectively crushed and selected;

[0030] Spread the crushed brown corundum particles on the ...

Embodiment 2

[0032] Use high-alumina bauxite clinker with a particle size of 10-30mm as the raw material; coke oil coke with a particle size of 5-10mm as the reducing agent, and the addition amount is 4% of the bauxite clinker; iron filings are used as the diluent, and the addition amount is It is 9% of the bauxite clinker. The mixed raw materials are placed in an electric arc furnace for smelting. When the bauxite raw materials are fully melted, they are kept at 2300°C for 10 hours to fully reduce the impurities, separate the ferrosilicon alloy precipitation and corundum, and discharge the gas in the furnace smoothly. After the smelting is completed, it is naturally cooled and crushed to obtain brown corundum frits and ferrosilicon alloy frits of different sizes. The brown corundum frit is crushed and classified, and the brown corundum particles with a particle size of 0-1mm, 1-3mm, 3-5mm, and 5-8mm are selected by crushing;

[0033] The crushed and selected brown corundum particles are ...

Embodiment 3

[0035] Use high-alumina bauxite clinker with a particle size of 10-30mm as raw material; use coke with a particle size of 5-10mm as a reducing agent, and add 6% of the bauxite clinker; use iron filings as a diluent, add alum 9% of soil clinker. The mixed raw materials are placed in an electric arc furnace for smelting. When the bauxite raw materials are fully melted, they are kept at 2250°C for 10 hours to fully reduce the impurities, separate the ferrosilicon alloy precipitation and corundum, and discharge the gas in the furnace smoothly. After the smelting is completed, it is naturally cooled and crushed to obtain brown corundum frits and ferrosilicon alloy frits of different sizes. The brown corundum frit is crushed and classified, and the brown corundum particles with a particle size of 0-1mm, 1-3mm, 3-5mm, and 5-8mm are selected by crushing;

[0036] The crushed and selected brown corundum particles are layered and tiled on the N 2 In an atmosphere furnace at 0.6 ℃·min ...

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Abstract

The invention belongs to the field of wear-resistant materials and refractory materials, and relates to a preparation method of high-strength, superhard and wear-resistant brown aluminum oxide containing titanium nitride. According to the preparation method, titanium-containing alumina, anthracite and scrap iron are adopted as raw materials and are smelted at the high temperature of 2200-2300 DEG C in an electric arc furnace, and impurities are removed; the titanium-containing oxide exists in the high-temperature melt in the forms of Ti2O3 and TiO2; then cooling and sorting are carried out to prepare brown aluminum oxide particles with different granularities; finally, brown aluminum oxide particles with different particle sizes are placed in a nitriding furnace, nitriding treatment is carried out under the nitrogen condition, TiO2 and Ti2O3 in brown aluminum oxide are converted into TiN with higher hardness and strength through a carbon thermal reduction nitriding reaction, and the use performance of brown aluminum oxide is further improved; the hardness and wear resistance of the brown fused alumina are improved by means of the properties of high melting point, high strength and high hardness of titanium nitride; and the toughness of the material is further improved.

Description

technical field [0001] The invention belongs to the field of wear-resistant materials and refractory materials, and in particular relates to a preparation method of high-strength, superhard and wear-resistant brown corundum containing titanium nitride. Background technique [0002] Brown corundum has the characteristics of high hardness, good wear resistance, high strength, high temperature resistance, and corrosion resistance. It is mostly used to make various reaction vessels, pipes, mechanical parts, abrasive molds, knives, and bulletproof materials; Sliding nozzles for pouring steel, smelting of rare and precious metals, and lining materials for ironmaking blast furnaces. [0003] At present, the preparation method of brown fused alumina mainly uses high-alumina bauxite, anthracite, and iron filings as raw materials, and is made in an electric arc furnace through high-temperature melting above 2000 ° C and impurity reduction and cooling to remove impurities; its main che...

Claims

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Application Information

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IPC IPC(8): C01F7/02C01B21/076B24D3/34
CPCC01F7/027C01B21/076B24D3/34C01P2006/80C01P2004/60
Inventor 杜鹏辉王刚王来稳袁波王佳平王曲梁鹏鹏
Owner SINOSTEEL LUOYANG INST OF REFRACTORIES RES
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