PTFE composite material film and preparation method thereof
A composite film and film material technology, applied in the field of PTFE multi-layer film materials and its preparation, can solve the problems of low wear resistance and low strength of PTFE sealing materials, and achieve good wear resistance and good tensile strength Tensile strength and wide range of applications
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preparation example Construction
[0037] The preparation method of the base film comprises the steps:
[0038] ① Mixing: Mix the PTFE dispersing resin and the extrusion aid, and then place it in a mixer to mix at a high speed, and the extrusion aid is kerosene;
[0039] ② Maturation: The raw materials obtained after the mixing treatment in step (1) are placed in an oven for maturation treatment, the maturation temperature is 40~50°C, and the maturation time is 8~12h;
[0040] ③ Screening: the ripening raw material obtained by step ② is subjected to sieving treatment to screen out the agglomeration produced by the ripening;
[0041] ④ Press blank: After sieving, the curing raw material of PTFE dispersion resin is placed in a press blank machine for pre-pressing to obtain a blank, and the pressing speed is 0.05~0.1m / min;
[0042] ⑤ Calendering: use a calender to calender the blank described in step ④ to obtain a base tape, and the temperature of the pressing roller is set to 35~45°C;
[0043] ⑥ Degreasing: hea...
Embodiment 1
[0047]The PTFE composite membrane includes one layer of filling membrane and two layers of matrix membranes arranged at intervals, and the filling membrane is arranged between the two layers of matrix membranes. The filling membrane is a polyurethane (Polyurethane, PU) membrane with a thickness of 20 μm; the base membrane has a pore size of 3 μm and a thickness of 30 μm. The filling film and the matrix film are arranged at intervals, and after the composite is obtained, hot pressing is performed once. The hot pressing temperature is 190 °C, the pressure is constant at 0.2-0.4 MPa, and the speed is 8 m / min. The thickness of the prepared PTFE composite membrane was 75 μm. The tensile strength test and wear resistance test were carried out respectively, and the tensile strength of the PTFE composite membrane was 4.7 N / mm²; the mass loss rate was 9.2%.
Embodiment 2
[0049] The PTFE composite membrane includes 2 layers of filling membranes and 3 layers of base membranes arranged at intervals. The filling membrane material is a polyurethane membrane with a thickness of 20 μm; the base membrane has a pore size of 3 μm and a thickness of 30 μm. The base film 1, the filling film 1, and the base film 2 are arranged at intervals in sequence to obtain the composite 1 and then hot-pressed once; the refilling film 2 is arranged on one side of the composite 1, and the base film 3 is arranged on the filling film 2 The side away from the composite 1 is obtained to obtain the composite 2, and then subjected to hot-pressing treatment to obtain a PTFE composite membrane. Among them, the hot-pressing temperature is 190 °C, the pressure is constant at 0.2-0.4 MPa, and the speed is 8 m / min. The thickness of the prepared PTFE composite membrane is 100 μm. The tensile strength test and wear resistance test were carried out respectively, and the tensile stre...
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