Coating material for high-temperature oxidation prevention of carbon anode
A coating material and carbon anode technology, applied in the field of electrolytic aluminum, can solve the problems of insignificant anti-oxidation effect, poor coating durability, poor thermal shock resistance, etc., and achieve improved expansion coefficient matching, high refractoriness, The effect of improving toughness
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Embodiment 1
[0026] A coating material for high-temperature anti-oxidation of carbon anodes, the specific configuration scheme is as follows:
[0027] (1) Preparation of composite silicate solution:
[0028] Take 25g of sodium silicate powder, 74.5g of clear water, and 0.5g of aluminum hydroxide powder, stir and mix thoroughly, place in a stainless steel reactor, and stir for 15 hours at 100°C to obtain a composite silicate solution. The modulus of the sodium silicate is 2.5, and the median particle size D50 of the aluminum hydroxide powder is 8 μm.
[0029] (2) Preparation of inorganic binder:
[0030] Take 40g of aluminum sol, 50g of silica sol, and 10g of composite silicate solution, and fully stir and mix to obtain an inorganic binder.
[0031] (3) Preparation of composite ceramic filler:
[0032] Take 45g of alumina powder, 5g of kyanite powder, 25g of mullite powder, 10g of albite powder, 10g of aluminum silicate powder, and 5g of aluminum hydroxide, mix and stir for 30 minutes to...
Embodiment 2
[0043] A coating material for high-temperature anti-oxidation of carbon anodes, the specific configuration scheme is as follows:
[0044] (1) Preparation of composite silicate solution:
[0045] Take 35g of sodium silicate powder, 63g of clear water, and 2g of aluminum hydroxide powder, stir and mix thoroughly, place in a stainless steel reactor, and stir for 15 hours at 100°C to obtain a composite silicate solution. The modulus of the sodium silicate is 3.0, and the median particle size D50 of the aluminum hydroxide powder is 8 μm.
[0046] (2) Preparation of inorganic binder:
[0047] Take 70g of aluminum sol and 30g of composite silicate solution, stir and mix thoroughly to obtain a composite binder.
[0048] (3) Preparation of composite ceramic filler:
[0049] Take 20g of alumina, 20g of kyanite powder, 20g of mullite powder, 10g of albite powder, 10g of aluminum silicate powder, 10g of aluminum hydroxide, 5g of pearl clay, and 5g of halloysite, mix and stir for 30 min...
Embodiment 3
[0060] A coating material for high-temperature anti-oxidation of carbon anodes, the specific configuration scheme is as follows:
[0061] (1) Preparation of inorganic binder:
[0062] Take 60g of aluminum sol and 40g of silica sol, stir and mix thoroughly to obtain a composite binder.
[0063] (2) Preparation of composite ceramic filler:
[0064] Take 15g of alumina powder, 15g of kyanite powder, 15g of mullite powder, 5g of albite powder, 5g of aluminum silicate powder, 15g of aluminum hydroxide, 15g of pearl clay, and 15g of halloysite, and mix and stir for 30 minutes to obtain 100g of composite ceramic filler . The median particle size D50 of the above-mentioned ceramic powders is all less than 20 μm.
[0065] (3) prepare toughening agent:
[0066] Take 60 g of mullite whiskers, 10 g of yttrium silicate whiskers, and 30 g of aluminum silicate fibers and stir and mix evenly to prepare 100 g of toughening agent.
[0067] (4) preparation catalyst:
[0068] Take 90g of cr...
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