Aero-engine compressor blade repair coating and preparation method thereof

A technology for aero-engines and compressors, applied in coatings, metal material coating processes, etc., can solve problems such as fatigue fracture, affect engine reliability, endanger flight safety, etc., to improve performance, inhibit coating cracking, and reduce heat. The effect of conductivity

Inactive Publication Date: 2022-01-14
泉州市木屿新能源科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the strong notch sensitivity of titanium alloys, microcracks will rapidly expand under the joint action of local tensile stress and working load after being injured by foreign objects, resulting in premature fatigue fracture, seriously affecting engine reliability, and even endangering flight safety.

Method used

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Experimental program
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Effect test

Embodiment Construction

[0032] A kind of aero-engine compressor blade repair coating, comprises bottom layer, bonding layer, transition layer, surface layer that are arranged from bottom to top, and each layer comprises each component of following percentage by weight:

[0033] Bottom layer: 98.7% Ni60 powder + 0.7% Yb2O3 powder + 0.6% La2O3 powder;

[0034] Bonding layer: 49.4% NiTiN powder + 49.5% TiAl powder + 1.1% La2O3 powder;

[0035] Transition layer: 41.5% NiAlTiN powder + 57.2% TiAl powder + 1.3% La2O3 powder;

[0036] Surface layer: 98.4% TiAl powder + 1.6% La2O3 powder.

[0037] Wherein, in the bonding layer, the NiTiN powder includes the following combination of weight percentages: 71.3% of Ni60 powder and 28.7% of TiN powder.

[0038] Wherein, in the bonding layer, the ratio of Ti and Al in the TiAl powder is 7:3.

[0039] Wherein, in the transition layer, the NiAlTiN powder includes the following components in weight percentage: 52.4% Ni60 powder, 26.2% Al powder and 21.4% TiN powder...

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Abstract

The invention discloses an aero-engine compressor blade repair coating and a preparation method thereof, and belongs to the technical field of compressor coating processing. According to the aero-engine compressor blade repair coating, a bottom layer adopts combination of Ni60 and rare earth oxide powder, generation of defects in the bottom layer can be improved, and a good cladding foundation is laid for a bonding layer, a transition layer and a surface layer; the bonding layer, the transition layer and the surface layer adopt a step-by-step cladding mode, so that the residual stress in the cladding layer is effectively reduced, the performance of the cladding layer is improved, and various defects caused by the residual stress are reduced; meanwhile, the specific gravity of rare earth elements is gradually increased, and the service life and performance of the coating are further improved; according to the method, optimized control is carried out on three-layer process parameters of the bonding layer, the transition layer and the surface layer, the forming quality and defect optimization of the cladding layer are effectively controlled, high-energy laser quenching is further adopted when cladding is completed, the residual stress in the cladding layer is further released, and crystals are refined; and oxygen permeation treatment is adopted after cladding of the surface layer, and an oxygen permeation layer is formed on the near surface of the surface layer, so that hardness and wear resistance are improved.

Description

technical field [0001] The invention belongs to the technical field of compressor coating processing, in particular to an aeroengine compressor blade repair coating and a preparation method thereof. Background technique [0002] Compressor blades are one of the three key components of the core machine of an aero-engine. They have high requirements on structural fatigue strength, and titanium alloys are widely used. The parts in the aero-engine are in the extreme environment of high temperature, high speed and high pressure when the engine is running, so its structural materials are required to have corresponding performance characteristics of high temperature resistance, fatigue resistance and high pressure resistance. Due to the strong notch sensitivity of titanium alloys, microcracks will expand rapidly under the joint action of local tensile stress and working load after foreign objects are damaged, resulting in premature fatigue fracture, seriously affecting engine relia...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10C22F1/00
CPCC23C24/103C22F1/002
Inventor 黄华杨得全蔡秋静
Owner 泉州市木屿新能源科技有限公司
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