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Method for synthesizing polyethylene

A polyethylene and ethylene technology, applied in the field of polyethylene synthesis, can solve the problems of short operation cycle of the device, increased complaint rate of downstream users, unstable performance of special materials, etc., to reduce the frequency of device disassembly and cleaning, and reduce device flake phenomenon, the effect of improving the operating efficiency of the device

Active Publication Date: 2022-03-18
PETROCHINA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the production process control of high-end grades by major domestic production companies is not very mature, especially for the production of polyethylene products with high content of high-grade α-olefin comonomers (carbon chain length > 6). In the control of process parameters such as the comonomer addition ratio, a single control parameter is still used to set the process operation unit, and there is a lack of process technology associated with other parameters, which results in higher α-olefins such as hexene in the gas phase process polymerization system. , it is very easy to cause high viscosity of the polymerization system, flaking and blockage of the reactor, causing the shutdown of the device; at the same time, frequent switching of grades also has a certain impact on the stability of the resin performance, resulting in an increase in the complaint rate of downstream users
Therefore, in the development of high-end new products in China, there are shortcomings such as short device operation period and unstable performance of special materials, resulting in frequent shutdown of devices and excessive transition materials, which greatly affects the benefits of enterprises and restricts the process of domestic new product development.

Method used

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  • Method for synthesizing polyethylene
  • Method for synthesizing polyethylene
  • Method for synthesizing polyethylene

Examples

Experimental program
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Effect test

Embodiment 1

[0031] On the 50kg / h gas-phase fluidized bed process device, a dry powder metallocene catalyst (for the restricted geometry metallocene catalyst, the active center metal zirconium content is 0.35wt%, and the cocatalyst is triisobutylaluminum, Al / Zr mole The ratio is 150), the highest catalyst activity is 16000gPE / gcat, the catalyst initiation temperature is 55°C, the comonomer 1-hexene, and the target product is 0.910-0.914g / cm 3 VLDPE products.

[0032] The multi-process variable control setting method is as follows:

[0033] Parameters involved in the coordinated control of the polymerization process include catalyst feed rate, reaction temperature, and comonomer addition, including the following steps:

[0034] (1) Before catalyst injection, set the system temperature to 50°C;

[0035] (2) Catalyst is transported by nitrogen flow, catalyst feed rate is 0.5-1.0g / h, heating rate is 0.5-1.0°C / h, comonomer: ethylene=0.002-0.008 (mol%);

[0036] (3) The inlet temperature of t...

Embodiment 2

[0044] On the 50kg / h gas-phase fluidized bed process device, a dry powder metallocene catalyst (for the restricted geometry metallocene catalyst, the active center metal zirconium content is 0.40wt%, and the cocatalyst is triisobutylaluminum, Al / Zr mole The ratio is 150), the highest activity is 20000gPE / gcat, the catalyst initiation temperature is 60°C, the comonomer 1-hexene, and the target product is 0.890-0.912g / cm 3 VLDPE and POE mixed products.

[0045] The multi-process variable control setting method is as follows:

[0046] Parameters involved in the coordinated control of the polymerization process include catalyst feed rate, reaction temperature, and comonomer addition, including the following steps:

[0047] (1) Before catalyst injection, set the system temperature to 55°C;

[0048] (2) Catalyst is transported by nitrogen flow, catalyst feed rate is 1.0-2.0g / h, heating rate is 1.0-1.5°C / h, comonomer: ethylene=0.006-0.01 (mol%);

[0049] (3) The inlet temperature ...

Embodiment 3

[0057] On a 50kg / h gas-phase fluidized bed process device, a dry powder Z-N catalyst (Al / Ti molar ratio of 170, Mg / Ti molar ratio of 2, diisooctyl phthalate as internal electron donor, D50 of 34 μm) , the highest activity is 12000gPE / gcat, the catalyst initiation temperature is 70°C, the comonomer is 1-butene, and the target product is 0.915-0.935g / cm 3 LLDPE products.

[0058] The multi-process variable control setting method is as follows:

[0059] Parameters involved in the coordinated control of the polymerization process include catalyst feed rate, reaction temperature, and comonomer addition, including the following steps:

[0060] (1) Before catalyst injection, set the system temperature to 60°C;

[0061] (2) Catalyst is transported by nitrogen flow, catalyst feed rate is 1.0-1.5g / h, heating rate is 1.0-1.2°C / h, comonomer: ethylene=0.004-0.008 (mol%);

[0062] (3) The inlet temperature of the reactor reaches 60°C, and the pressure difference of the reactor bed reache...

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Abstract

The invention relates to a method for synthesizing polyethylene, which comprises the following steps: (1) setting the temperature of a reaction system to be 20-30% lower than the reaction temperature; (2) the catalyst is conveyed to the reaction system in the form of nitrogen flow, the feeding rate of the catalyst is 0.5-2.0 g / h, and the heating rate of the reaction system is 0.5-1.5 DEG C / h; (3) when the inlet temperature of the reactor is increased to 90%-95% of the reaction temperature and the bed pressure difference of the reactor meets the requirement, setting the feeding rate of the catalyst to be 1.0-2.5 g / h and the heating rate of the reaction system to be 1.0-5.0 DEG C / h; and (4) after the activity of the catalyst meets the design requirement and the reaction system enters steady-state operation, the setting of process parameters of the reaction system is related to the change of the vicat softening point of a polymerization reaction product.

Description

technical field [0001] The invention relates to the field of polyethylene synthesis, in particular to a method for synthesizing polyethylene, and the method for synthesizing polyethylene is especially suitable for a gas-phase fluidized bed. Background technique [0002] Polyolefin production processes include slurry process, solution process, and gas phase process. With the advancement and development of technology, the advantages and disadvantages of each major production process are gradually emerging. Slurry method polyethylene, dispersed in a solvent to form a slurry, this production method solves the viscosity problem of the polymer solution, there is no limit to the MFR of the product, but there is a strict limit on the lower limit of the product density, generally at 0.935g / cm 3 About; the solution method is restricted by the viscosity of the solution, and has a certain limit on the lower limit of the product MFR, but there is no limit on the density; the gas phase ...

Claims

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Application Information

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IPC IPC(8): C08F210/16C08F2/34C08F210/14C08F2/00
CPCC08F210/16C08F2/34C08F2/001C08F210/14Y02P20/52
Inventor 葛腾杰吴双张明强姜艳峰杨国兴王斯晗宋磊安彦杰李瑞高宇新国海峰韦德帅张德英王世华张瑞牛娜王玉茹赵兴龙郭峰
Owner PETROCHINA CO LTD
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