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Durable polymer mortar for high-strength steel wire cloth reinforced concrete member

A high-strength steel wire and polymer technology, which is applied in the field of building material mortar preparation, can solve the problems of not considering freeze-thaw resistance, rust resistance, strength shrinkage, and few sources, so as to prevent the mortar layer from being corroded and improve the overall durability. , Improve the effect of bond strength

Pending Publication Date: 2022-07-15
中国建筑东北设计研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the prior art, ordinary portland cement is used as cementitious mortar for reinforcement, which has a long curing period, large shrinkage, and easy cracking, which is likely to cause low bond strength between the new mortar and the old concrete interface; Reinforcement mortar as the main cementitious material develops quickly in the early stage of strength, but it is prone to the problem of strength shrinkage in the later stage. Freeze-thaw resistance and rust resistance, because the high-strength steel wire bundles in the mortar layer are different from those in concrete, the diameter of the steel wire bundles is thin, and the thickness of the protective layer is small. In the prior art, 2011101630688 a high-performance structural reinforcement mortar composition and its preparation process, and 201410239189X a special reinforcement mortar for wharf concrete structures can improve and enhance the durability of the reinforcement mortar itself, but there is no relationship between mortar and Performance indicators of high-strength steel wire
Due to the characteristics of thinner high-strength steel wire and smooth surface, it lacks chemical bonding force, mechanical occlusal force and frictional force with mortar, and it will slip during the joint stress process with mortar. Poor grip strength and poor comprehensive durability; therefore, it is urgent to propose a durable polymer mortar for high-strength steel wire cloth reinforced concrete members, and has a high cost performance

Method used

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  • Durable polymer mortar for high-strength steel wire cloth reinforced concrete member
  • Durable polymer mortar for high-strength steel wire cloth reinforced concrete member
  • Durable polymer mortar for high-strength steel wire cloth reinforced concrete member

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A durable polymer mortar for reinforcing concrete members with high-strength steel wire cloth, cementing material 460kg (ordinary Portland cement 400kg, ultra-high-strength sulfoaluminate cement 60kg), graded quartz sand 473.5kg (using a particle size of 10 meshes) , 25 mesh, 50 mesh, and 80 mesh quartz sand are mixed in a mass ratio of 2:3:3:2), polymer powder 30kg, water reducing agent 2.5kg, thixotropic agent 0.5kg, retarder 1kg, coagulation accelerator 1.5kg of agent, 1kg of PP fiber, and 30kg of impermeable and rust-resistant admixture. The polymer mortar is uniformly prepared by pre-mixing. When using, mortar: water = 1:0.125 is mixed in proportion, and mechanical stirring is used to uniformly form a thick slurry.

Embodiment 2

[0037] A durable polymer mortar for reinforcing concrete members with high-strength steel wire cloth, cementing material 540kg (ordinary Portland cement 450kg, ultra-high-strength sulfoaluminate cement 90kg), graded quartz sand 393kg, polymer powder 30kg, reducing 3.0kg of water agent, 0.5kg of thixotropic agent, 1.5kg of retarder, 1kg of coagulant, 1kg of PP fiber, and 30kg of anti-freeze-thaw and anti-rust compacting agent. The polymer mortar is evenly prepared by pre-mixing and mixing. When using, mortar: water = 1:0.140 is mixed in proportion, and mechanical stirring is used to uniformly form a thick slurry.

[0038] The difference between Example 2 and Example 1 is that the cement and the corresponding admixtures and the content of quartz sand in Example 2 are different.

Embodiment 3

[0040] A durable polymer mortar for reinforcing concrete members with high-strength steel wire cloth, according to 460kg of cementitious materials (400kg of ordinary Portland cement, 60kg of ultra-high-strength sulfoaluminate cement), 458.5kg of graded quartz sand, and 45kg of polymer rubber powder , 2.5kg of water reducing agent, 0.5kg of thixotropic agent, 1kg of retarder, 1.5kg of accelerator, 1kg of PP fiber, 30kg of impermeable and rust-resistant compacting agent. The polymer mortar is uniformly prepared by pre-mixing and mixing. When using, mortar: water = 1:0.120 is mixed in proportion, and mechanical stirring is used to uniformly form a thick slurry.

[0041] The difference between Example 3 and Example 1 is that the amount of polymer rubber powder and the amount of quartz sand in Example 3 are different.

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Abstract

The invention relates to the technical field of building material mortar preparation, in particular to durable polymer mortar for a high-strength steel wire cloth reinforced concrete member. The concrete is prepared from the following raw materials in parts by weight: 45-55 parts of a cementing material, 38-45 parts of graded quartz sand, 3-5 parts of polymer rubber powder, 0.2-0.4 part of a water reducing agent, 0.05-1 part of a thixotropic agent, 0.05-0.2 part of a retarder, 0.05-0.2 part of a coagulant, 0.1-0.2 part of PP fibers and 3-5 parts of a freeze-thaw-resistant and rust-resistant compacting agent. The ordinary Portland cement and the sulphoaluminate cement are compounded to serve as the reinforcing mortar of a main cementing material, the shrinkage value of the reinforcing mortar is small, the later strength is good, the cement-based mortar is modified through the polymer rubber powder and the freeze-thaw-resistant rust-resistant compacting agent, and the anti-freezing and anti-rust performance of the reinforcing mortar is improved. The bonding strength between the repairing mortar and an original concrete base layer, the bond stress between the repairing mortar and the high-strength steel wires and the durability of the high-strength steel wire-polymer mortar reinforcing layer, such as water resistance, freeze thawing resistance and chloride ion permeation resistance, are improved.

Description

technical field [0001] The invention relates to the technical field of building material mortar preparation, in particular to a durable polymer mortar for reinforcing concrete members with high-strength steel wire cloth. Background technique [0002] Reinforced concrete is the most widely used building material in construction engineering. However, due to a series of factors such as the increase of service life, the use environment or the impact of disasters, the performance of the concrete structure has deteriorated and the structural safety has been seriously endangered, or the use of the original building has to be changed, or the original building has been If the requirements of the current new standards and specifications cannot be met, or some new concrete projects do not meet the design requirements due to design, construction and other reasons, they need to be repaired and strengthened. my country's construction industry has begun to move from the first development ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/06C04B14/48C04B24/26C04B7/02C04B111/20C04B111/26C04B111/27C04B111/76
CPCC04B28/06C04B14/48C04B24/2688C04B7/02C04B2111/27C04B2111/76C04B2111/20C04B2111/26C04B2201/50C04B14/06C04B2103/302C04B2103/22C04B2103/10C04B16/0633C04B2103/61C04B2103/601C04B24/383C04B22/08
Inventor 陈勇王全张彤王玉彤赵同峰赵明明王小萌
Owner 中国建筑东北设计研究院有限公司
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