Process for preparing high polymer micro-flow control chips
A microfluidic chip and polymer technology, applied in biochemical equipment and methods, microbial determination/inspection, biological testing, etc., can solve problems such as being unsuitable for mass production, increasing production costs, and easily falling off photoresist , to achieve the effect of hard material, easy mass production and low price
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[0048] Example 1:
[0049] (1) Fabrication of cover sheet: A stainless steel column with a diameter of 2mm and a height of 2mm is placed on a specific position of the smooth glass, and the mixture of PMMA monomer and benzoyl peroxide (weight ratio is 1000: 5) is pre-processed. After polymerization and degassing, it was transferred to the glass, the air was removed and sealed, and after 24 hours of low temperature polymerization (45°C) and two hours of high temperature polymerization (90°C), the release template was taken out at 40°C. (2) Metal negative plate production: the titanium gold plate is rinsed with water, placed in the lotion for one day, to remove the surface oil, rinse with distilled water, and dry. Spin glue (BP-213) on the titanium gold plate and pre-bake, the pre-bake time is 5 minutes, the temperature is 90 degrees. Place the mask with the microchannel network on the photoresist, expose to UV light for 1 minute, and then use 0.5wt% NaOH solution to develop at 15°C ...
Example Embodiment
[0052] Example 2:
[0053] (1) Metal negative plate production: the stainless steel plate is rinsed with water, placed in the lotion for one day, to remove the surface oil, rinse with distilled water, and dry. Spin glue (RZJ-390) on the stainless steel plate and pre-bake, the pre-bake time is 1.5 minutes, and the temperature is 100 degrees. Place the mask with the microchannel network pattern on the photoresist, expose to ultraviolet light for 20 seconds, then put the metal plate in 0.4wt% NaOH solution, develop at 25°C for 5 minutes, and remove the microchannels from the stainless steel plate. The photoresist outside the channel network is heat-baked at 130 degrees for half an hour. The stainless steel plate is etched with an acidic ferric chloride solution at 50°C for 10 minutes. The ferric chloride content in the etching solution is 25wt%, and the etching solution contains 0.2wt% quaternary ammonium salt corrosion inhibitor. Thus, a stainless steel negative plate with a convex ...
Example Embodiment
[0056] (4) Close the cover sheet of step (3) and the base sheet of step (1), and heat at 120 degrees for 10 minutes to bond. A PMMA chip with a channel width of 100 microns and a channel depth of 20 microns is obtained. Example 3:
[0057] (1) Metal negative plate production: the stainless steel plate is rinsed with water, placed in the lotion for one day, to remove the surface oil, rinse with distilled water, and dry. Adopt the screen printing technology to apply glue JL-SR1000 on the stainless steel plate and pre-bake, the pre-bake time is 30 minutes, and the temperature is 80 degrees. Place the mask plate with the microchannel network pattern on the photoresist, expose to ultraviolet light for 20 seconds, and then put the metal plate in 0.2wt% Na 2 CO 3 In the solution, develop at 25°C for 5 minutes, remove the photoresist outside the microchannel network on the stainless steel plate, and heat-bake at 120°C for 15 minutes. The stainless steel plate is etched with an acidic ferr...
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