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Method of using a composition for treating contaminant in an agricultural system

a technology of agricultural system and composition, which is applied in the preparation of detergent mixture composition, detergent composition, detergent compounding agent, etc., can solve the problems of undesirable chemical reactions in the various processes, the difficulty of reducing the concentration of, preferably removing, and the contamination of machines with various contaminants, etc., to achieve simple and effective methods, low cost of use, and easy preparation

Inactive Publication Date: 2005-07-07
MCCLUNG JAMES E
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The composition achieves complete removal of contaminants, reducing downtime and safety risks, while being environmentally friendly and easy to dispose of, improving production consistency and reducing environmental impact.

Problems solved by technology

Such machinery becomes contaminated with various contaminants, such as organic deposits, calcium deposits, bacteria, fungi, and additional residue created from the use of various organic-based inks and printing production fluids known in the art.
Great difficulty is encountered in attempting to reduce the concentration of, preferably remove, such contaminants from the various parts of the machinery due, in part, to the difficulty in accessing the internal parts of such machinery.
In addition, when such contaminant residue is not removed on a consistent basis, it is known that such residue can accumulate and harden over time creating a residue which is difficult to remove and can cause undesirable chemical reactions to occur in the various processes.
Such mechanical methods require significant downtime of the machinery and involve increased risk to the equipment and the personnel involved with removing such residue.
However, such solvents and surfactants do not completely remove such residue.
Further, when such solvents and surfactants do not completely remove such residue, such residue begins to accumulate as discussed above.
Such parts can become contaminated with various contaminants such as organic and calcium deposits, calcium and starch-based glues, and the like and combinations thereof.
Various compositions known to reduce the concentration of, or remove, such contaminants utilize compositions which are difficult to dispose of due to environmental regulations and can present significant safety hazards.
Use of such water-containing systems presents several problems relating to the fouling of such water-containing systems with various contaminants such as scale, algae, fungi, bacteria, surfactants, various organic compounds, and the like.
The contaminants can foul such water-containing systems to such an extent that such water-containing systems require extensive cleaning to remove such contaminants, which results in a decrease in production of goods.
However, use of such chlorine-based compositions present various environmental and safety hazards and further, disposal of such products produced using such chlorine-based compositions requires close environmental scrutiny and regulation.
In addition, such chlorine-based compositions are frequently utilized in gaseous form which requires extensive safety and training procedures to be utilized.
Such compositions can be difficult to use due to the difficulty in determining how much of each component of the composition should be added.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example i

[0065] This example illustrates a preparation of a composition of the present invention.

[0066] A 55-gallon quantity of a composition of the present invention was prepared by mixing 8.25 gallons of 35 weight percent hydrogen peroxide solution (obtained from FMC Corporation, Philadelphia, Pa., as a 35 weight percent technical grade solution of hydrogen peroxide in water) with 34.675 gallons of low solids water comprising less than, about 0.1 ppm dissolved solids (obtained from PGT Inc., Cedar Hill, Tex., the low solids water had been produced by reverse osmosis) at room temperature (about 70° F.) and atmospheric pressure to thereby provide a resulting mixture. Total mixing time was about 15 minutes. The resulting mixture was then contacted with 11.55 gallons of a 5 weight percent glycolic acid solution which had been prepared by contacting 0.825 gallons of approximately 70 weight percent glycolic acid solution (obtained from DuPont Chemical, Wilmington, Del., as a 70 weight percent t...

example ii

[0067] This example illustrates the use of a composition of the present invention (Composition A as described herein) to reduce the concentration of, preferably remove or dissolve, calcium and / or starch glues and substances from corrugating equipment used in manufacturing corrugated boxes.

[0068] Equipment was obtained from Packaging Corporation of America (PCA) located in Waco, Tex. and had been in use for several years. A significant amount of glue residue (color of such residue was a dirty-white due to the glue drying to a semi-translucent appearance over time) was observed. A significant concentration of glue residue was located on a cross-member of the adhesive application device of such equipment about 10 inches under the glue applicator which applied the glue to the web paperboard to form a corrugated box sheet. The glue residue level had accumulated to such an extent that production problems were encountered. PCA had requested assistance from several chemical companies to de...

example iii

[0069] This example illustrates another use of a composition of the present invention (Composition A as described herein) to remove organic substances and mineral residue from equipment such as anilox rolls used in flexography processes.

[0070] Equipment utilizing anilox rolls was provided by Packaging Corporation of America (PCA) located in Waco, Tex. Such equipment had been used for several years. An inherent problem which exists in flexography processes is various contaminants have a tendency to accumulate and bond to small laser-etched cells within the anilox rolls. These cells supply water and solvent-based flexography inks to the raised image photo-polymer printing plate. After removal of excess flexography inks, there are multiple procedures used to remove scalants and residue from the anilox rolls. The anilox rolls of the PCA equipment had various mineral and ink component deposits which could not be easily removed by previous methods, such as baking soda blasting and using ...

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Abstract

The use of a composition effective in treating a wide variety of contaminants, such as organic compounds, from an agricultural system is provided. The process of preparing such composition includes contacting hydrogen peroxide, glycolic acid, and water. The process can additionally include contacting with one or more additional components such as isopropyl alcohol.

Description

RELATED APPLICATIONS [0001] This application claims priority from provisional U.S. application Ser. No. 60 / 223,064 filed Aug. 4, 2000.BACKGROUND OF THE INVENTION [0002] The invention relates to a method of making a composition and a product from such method wherein such composition is effective in reducing the concentration of a contaminant in an environment. [0003] It is known that various processes used to produce printed materials such as printing processes and lithography processes utilize various machinery that contain several parts such as rollers, apparatus to contain and move fluids (such as hoses and trays), and other moving parts (such as gears and the like). Such machinery becomes contaminated with various contaminants, such as organic deposits, calcium deposits, bacteria, fungi, and additional residue created from the use of various organic-based inks and printing production fluids known in the art. Great difficulty is encountered in attempting to reduce the concentratio...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C11D3/20C11D3/39C11D7/26C11D11/00
CPCB41N3/08C11D3/2086C11D3/3947Y10S210/916C11D7/265C11D11/0041Y10S210/917C11D7/261Y02W10/37C11D2111/20
Inventor MCCLUNG, JAMES E.
Owner MCCLUNG JAMES E