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Production process for graphene-enabled selenium cathode active material for an alkali metal-selenium secondary battery

a technology of graphene-enabled selenium cathode active material and secondary battery, which is applied in the direction of cell components, final product manufacturing, sustainable manufacturing/processing, etc., can solve the problems of li-ion batteries that have yet to meet cost and performance targets, hinder the widespread commercialization of state-of-the-art li-ion batteries, and shorten the internal circuit of short circuits and explosions

Pending Publication Date: 2019-10-10
GLOBAL GRAPHENE GRP INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a graphene-enabled hybrid particulate for use as an alkali metal battery cathode active material. The hybrid particulate is formed of a single or a plurality of graphene sheets and a single selenium particle, or a plurality of fine selenium particles encapsulated by the graphene sheets. The hybrid particulate has an electrical conductivity of no less than 10−4 S / cm and the graphene sheets contain a pristine graphene material or a non-pristine graphene material with non-carbon elements. The hybrid particulate can also contain interior graphene sheets in physical contact with the selenium particles or coatings. The invention provides a new and improved method for producing a high-quality graphene-enabled hybrid particulate for use in alkali metal battery cathodes.

Problems solved by technology

Unfortunately, upon repeated charges / discharges, the lithium metal resulted in the formation of dendrites at the anode that ultimately grew to penetrate through the separator, causing internal shorting and explosion.
Although lithium-ion (Li-ion) batteries are promising energy storage devices for electric drive vehicles, state-of-the-art Li-ion batteries have yet to meet the cost and performance targets.
However, Li—Se cell is plagued with several major technical problems that have hindered its widespread commercialization:(1) All prior art Li—Se cells have dendrite formation and related internal shorting issues;(2) The cell tends to exhibit significant capacity decay during discharge-charge cycling.
During cycling, the anions can migrate through the separator to the Li negative electrode whereupon they are reduced to solid precipitates, causing active mass loss.
In addition, the solid product that precipitates on the surface of the positive electrode during discharge becomes electrochemically irreversible, which also contributes to active mass loss.
This process leads to several problems: high self-discharge rates, loss of cathode capacity, corrosion of current collectors and electrical leads leading to loss of electrical contact to active cell components, fouling of the anode surface giving rise to malfunction of the anode, and clogging of the pores in the cell membrane separator which leads to loss of ion transport and large increases in internal resistance in the cell.(3) Presumably, nanostructured mesoporous carbon materials could be used to hold the Se or lithium polyselenide in their pores, preventing large out-flux of these species from the porous carbon structure through the electrolyte into the anode.
However, the fabrication of the proposed highly ordered mesoporous carbon structure requires a tedious and expensive template-assisted process.
It is also challenging to load a large proportion of selenium into the mesoscaled pores of these materials using a physical vapor deposition or solution precipitation process.
Sodium metal (Na) and potassium metal (K) have similar chemical characteristics to Li and the selenium cathode in sodium-selenium cells (Na—Se batteries) or potassium-selenium cells (K—Se) face the same issues observed in Li—S batteries, such as: (i) low active material utilization rate, (ii) poor cycle life, and (iii) low Coulumbic efficiency.
Again, these drawbacks arise mainly from insulating nature of Se, dissolution of polyselenide intermediates in liquid electrolytes (and related Shuttle effect), and large volume change during charge / discharge.
It may be noted that in most of the open literature reports (scientific papers) and patent documents, scientists or inventors choose to express the cathode specific capacity based on the selenium or lithium polyselenide weight alone (not the total cathode composite weight), but unfortunately a large proportion of non-active materials (those not capable of storing lithium, such as conductive additive and binder) is typically used in their Li—Se cells.

Method used

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  • Production process for graphene-enabled selenium cathode active material for an alkali metal-selenium secondary battery
  • Production process for graphene-enabled selenium cathode active material for an alkali metal-selenium secondary battery
  • Production process for graphene-enabled selenium cathode active material for an alkali metal-selenium secondary battery

Examples

Experimental program
Comparison scheme
Effect test

example 3

on of Selenium Nanowires

[0113]Selenium nanowires were synthesized from SeO2. In a typical reaction process, SeO2 (0.25 g) and β-cyclodextrin (0.25 g) were added into a glass beaker containing 50 mL distilled water. The mixture was stirred for about 10 min to give a clear solution, which was promptly poured into another glass beaker containing ascorbic acid solution (50 mL, 0.0281) under continuous stirring. After reacting for 4 h, the product was collected by centrifugation and washed with deionized water and absolute ethanol several times. Then it was re-dispersed in ethanol and allowed to age for 2 h without stirring. Subsequently, some of the products were dried in a vacuum at 60° C. for 5 h. Some of the Se nanowires dispersed in ethanol were poured into a graphene suspension to make a slurry, which was extruded out from a vibrating tubing to produce droplets of graphene-wrapped Se nanowires.

Example 4: Hydrothermal Synthesis of Se Nanowires from (NH4)2S2O3 and Na2SeO3

[0114]A low...

example 5

on of Se Nanoplatelets

[0115]In a typical synthesis procedure, 1 mmol commercial Se powder and 20 mL ethylenediamine (EN) were poured into a Teflon-lined autoclave with a capacity of 30 mL. The autoclave was sealed and maintained at 160° C. for 2 h and then cooled to room temperature to yield a brown homogeneous solution. Subsequently, 100 mL acetone at −18° C. was injected into the brown homogeneous solution, and a brick-red mixture was obtained. After aging the brick-red mixture for 24 hours at −18° C., the precipitates were centrifuged, washed several times with distilled water and absolute alcohol, and finally dried in air at 60° C. for 24 h. The powder was then subjected to ball-milling for 30-60 minutes to obtain Se nanoplatelets. Some of the Se nanoplatelets were poured into a graphene suspension obtained in Example 9 to make a slurry, which was spray-dried to yield pristine graphene-wrapped Se nanoplatelets.

example 6

on of t-Selenium Nanowires and Nanotubes

[0116]In a typical procedure of synthesizing Se nanowires, 0.52 g Na2SeO3 and 2 g glucose were dissolved in 320 mL water hosted in a 500 mL beaker. After mixing for 20 min under vigorous magnetic stirring, the beaker containing the mixture solution was sealed and maintained in an oven at 85° C. A hot turbid brick-red solution was obtained, indicating the amorphous selenium being generated. The hot solution was cooled down by cold water in order to quench the reaction. The product was collected by entrifugation and washed several times with deionized water to remove the impurities. The final brick-red product was re-dispersed in 10 mL absolute ethanol to form a dispersion in a glass bottle, and then sealed and stored in darkness for further growth of Se nanowires. After this dispersion was aged for one week at room temperature, a sponge-like black-gray solid was formed at the bottom and the color of upper solution changed to colorless transpare...

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Abstract

A process for producing graphene-enabled hybrid particulates for use as a cathode active material of an alkali metal battery, the process comprising: (a) preparing a mixture suspension of graphene sheets and a selenium material dispersed in a liquid medium; and (b) dispensing and forming the mixture suspension into hybrid particulates, wherein at least one of the hybrid particulates comprises a single or a plurality of graphene sheets and a plurality of fine selenium particles or coatings, having a diameter or thickness from 0.5 nm to 10 μm, and the graphene sheets and the selenium particles or coatings are mutually bonded or agglomerated into the hybrid particulate containing an exterior graphene sheet or multiple exterior graphene sheets embracing the selenium particles or coatings, and wherein the graphene is in an amount from 0.01% to 30% by weight based on the total weight of graphene and selenium combined.

Description

FIELD OF THE INVENTION[0001]The present invention is related to a unique cathode composition and cathode structure in a secondary or rechargeable alkali metal-selenium battery, including the lithium-selenium battery, sodium-selenium battery, and potassium-selenium battery, and a process for producing same.BACKGROUND[0002]Rechargeable lithium-ion (Li-ion) and lithium metal batteries (including Li-sulfur and Li metal-air batteries) are considered promising power sources for electric vehicle (EV), hybrid electric vehicle (HEV), and portable electronic devices, such as lap-top computers and mobile phones. Lithium as a metal element has the highest capacity (3,861 mAh / g) compared to any other metal or metal-intercalated compound as an anode active material (except Li4.4Si, which has a specific capacity of 4,200 mAh / g). Hence, in general, Li metal batteries have a significantly higher energy density than lithium ion batteries.[0003]Historically, rechargeable lithium metal batteries were p...

Claims

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Application Information

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IPC IPC(8): H01M4/36H01M4/1395H01M4/1393H01M4/38H01M4/587H01M10/052H01M10/054H01M10/04
CPCH01M4/366H01M4/587H01M4/1395H01M10/052H01M10/054H01M4/38H01M2004/028H01M4/1393H01M10/04H01M4/364H01M4/049H01M4/0471Y02E60/10Y02P70/50
Inventor HE, HUIZHAMU, ARUNAJANG, BOR Z.
Owner GLOBAL GRAPHENE GRP INC