Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Low-carbon steel heating wire PE electric melting pipe fittings

A technology of electric fusion pipe fittings and heating wires, which is applied in the direction of pipes/pipe joints/pipe fittings, pipe connection layout, mechanical equipment, etc., which can solve the problems of increasing welding failure rate, inter-turn short circuit, waste of electric energy, etc., and improve the welding success rate And welding effective area, reduce output current requirements, reduce the effect of short circuit probability

Inactive Publication Date: 2007-09-12
钟世全
View PDF0 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The cost of copper wire is too high. The current market price of copper wire with a specification of 1 square millimeter is 76,000 yuan / ton, and the highest is 86,000 yuan / ton. The cost price after processing into a plastic wire for direct use is 100,000 yuan / ton or so; causing copper heating wires to account for 10-15% of the total cost of the entire pipe fittings, which increases the production cost of PE electrofusion pipe fittings, and because the heating wires are disposable consumables, the pipeline cannot be recycled and reused within the service life
[0006] 2. The copper wire is overmolded into a single wire. Due to the large number of winding coils and the small spacing between the windings, after the plastic is heated and melted, the warping and movement of the copper wire may cause a short circuit between turns, and the copper wire elongates in a high temperature environment. The rate is large, and after warping and deformation during the heating process, it is easy to contact adjacent windings, causing a short circuit, resulting in the failure of the entire tube welding, which greatly increases the failure rate of welding
[0007] 3. The tensile strength of the copper wire is 200-220N. The copper wire is easy to break during the production process. Once it breaks again, the product will be scrapped directly
[0008] 4. The copper wire itself carries a relatively large current. Under the condition of energizing to generate the same heat, the single-wire winding using a 1 square millimeter copper wire needs to provide a current of 40A from the welding machine to achieve the heating effect and increase the welding equipment. Difficulty in production and waste of electricity

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] The present invention is a low-carbon steel heating wire PE electrofusion pipe fitting, which comprises a PE pipe fitting and a heating wire compounded on the inner wall of the PE pipe fitting. Surface polishing, multi-layer copper plating anti-corrosion, anti-oxidation treatment and plastic treatment. After plastic treatment, the two parallel heating wires are directly and evenly wound and compounded on the inner wall of the PE pipe fitting.

[0021] The cross-sectional area of ​​the heating wire in the present invention is 0.5-5 square millimeters.

[0022] The step of the overplastic treatment in the present invention is as follows: uniformly wrapping the two parallel heating wires with 2-5 mm thick plastic that is the same as the PE pipe fitting.

[0023] When using the PE electric fusion pipe fitting of the present invention to connect the PE pipe, insert the PE pipe into the PE electric fusion pipe fitting, use the electric fusion pipe welding machine to energize ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
areaaaaaaaaaaa
Login to View More

Abstract

The invention discloses a kind of low carbon steel heater PE electric melting pipe fittings which includes a PE pipe fittings and a heater compounding in the wall of PE pipe sittings which are two parallel low carbon steel heaters. The heater described above after over-plastic directly circles homogeneously and compounds in the wall of PE pipe sittings by annealing soften, surface burnish, multiple layers coppering corrosion protection, oxidation resistant treatment, and over-plastic treatment and the over-plastic adopts the way of making the two heaters paralleled over-plastic. When using the PE electric melting pipe sittings to connect the PE pipe implant the PE pipe into the PE electric melting pipe sittings and then use the electric melting pipe soldering machine to cut-in electricity for the two-pole of heater winding and make the low carbon steel heater generated heat by the current and then melt the PE pipe and the contact surface plastic of PE electric melting pipe sittings then solvate and solder the PE pipe and the PE electric melting sittings. The invention using in soldering the PE pipe has the low cost and high soldering mission success rate merits and saves the electrical power.

Description

technical field [0001] The invention relates to a low-carbon steel heating wire PE electric melting pipe fitting. Background technique [0002] In recent years, due to its unique and good weldability (welding), convenient connection (hot-melt butt joint, electric fusion connection), crack resistance, environmental protection, sanitation, and recyclable use, etc. , and become the best choice for urban gas transmission pipeline network and medium and low pressure water supply pipeline network, and has developed rapidly in our country. With the popularization of the application of PE pressure pipes, PE electrofusion pipe fittings have been widely used for their convenient construction and reliable welding, especially in the field of urban gas, and have also begun to be widely used in the field of water supply. [0003] PE electric fusion pipe fittings are used to connect PE pipes. The heating wires of existing PE electric fusion pipe fittings are made of single-strand red copp...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F16L47/03
Inventor 钟世全谢玉杰
Owner 钟世全
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products