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Method for synthesizing homogeneous nano silicon carbide powder by burning

A nano-silicon carbide, combustion synthesis technology, applied in the field of inorganic nano-material preparation, can solve the problems of coarse, generally micron or even tens of millimeters, difficult to scale production, expensive raw materials, etc., to achieve easy sintering densification, production The effect of short cycle time and high phase purity

Inactive Publication Date: 2008-02-20
TECHNICAL INST OF PHYSICS & CHEMISTRY - CHINESE ACAD OF SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the raw materials used in the gas phase reaction method are expensive and the output is low, so the production cost is very high, and it is still difficult to form a large production scale at present.
[0007] Among the above-mentioned methods, the Acheson method and the direct chemical method not only consume a lot of energy, but also the synthesized silicon carbide powder particles are relatively coarse, generally in the micron level or even tens of millimeters; although the gas phase reaction method can synthesize submicron and nanometer powders , but the cost is high, the output is small, and it is difficult to produce on a large scale

Method used

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  • Method for synthesizing homogeneous nano silicon carbide powder by burning

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Comparison scheme
Effect test

Embodiment 1

[0030] Si powder with an average particle size of 2.0 μm (purity higher than 99%) and carbon black with an average particle size of 20nm (purity higher than 98.5%) are weighed and mixed according to a mass ratio of 70:30, and then put into the SiC lining. The stainless steel ball mill tank of the grinding layer was ground and mixed with a vibrating ball mill for 1 hour for pretreatment. The pretreated mixed material is evenly packed in a graphite crucible, and the bulk density is about 0.6g / cm 3 . Put the graphite crucible and materials together into the high-pressure reaction device for combustion synthesis, wind a helical coil with a tungsten wire with a diameter of 0.5mm, and fix it above the materials. After vacuuming the reaction device, fill it with high-purity nitrogen to 9MPa. A 10-30A direct current is passed through the tungsten wire coil to trigger the reaction. The combustion synthesis reaction lasted about 18 minutes. After the synthesized product is fully coo...

Embodiment 2

[0032] Si powder with an average particle size of 17 μm (purity higher than 99%), carbon black with an average particle size of 20 nm (purity higher than 98.5%) and Si powder with an average particle size of 5 μm 3 N 4 According to the mass ratio of 66.5: 28.5: 5.0, the raw materials were weighed and mixed, and then put into a stainless steel ball mill jar lined with a SiC wear-resistant layer and ground and mixed for 1 hour with a vibrating ball mill for pretreatment. The pretreated mixed material is evenly packed in a graphite crucible, and the bulk density is about 0.8g / cm 3 . Put the graphite crucible and materials together into the high-pressure reaction device for combustion synthesis, wind a helical coil with a tungsten wire with a diameter of 0.5mm, and fix it above the materials. After vacuuming the reaction device, fill it with high-purity nitrogen to 6MPa. A 10-30A direct current is passed through the tungsten wire coil to trigger the reaction. The combustion sy...

Embodiment 3

[0034] Si powder (purity higher than 99%) with an average particle diameter of 70 μm, carbon black (purity higher than 98.5%) and polytetrafluoroethylene powder with an average particle diameter of 30 nm are weighed and mixed according to the mass ratio of 67.9: 29.1: 3.0, Then put it into a stainless steel ball mill tank lined with a SiC wear-resistant layer and use a vibration ball mill to grind and mix for 1 hour for pretreatment. The pretreated mixed material is evenly packed in a graphite crucible, and the bulk density is about 0.8g / cm 3. Put the graphite crucible and materials together into the high-pressure reaction device for combustion synthesis, wind a helical coil with a tungsten wire with a diameter of 0.5mm, and fix it above the materials. After vacuuming the reaction device, fill it with high-purity nitrogen to 6MPa. A 10-30A direct current is passed through the tungsten wire coil to trigger the reaction. The combustion synthesis reaction lasted about 21 minut...

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Abstract

The invention pertains to a preparation technique field of inorganic nano material, in particular to a combustion synthesis method of heterogeneous nano silicon carbide powder. Silicon powder, carbon powder, silicon nitride or silicon carbide additive, and polytetrafluoroethene are adopted as materials, and made into reaction materials according to a certain proportion, and ground and mixed, then held in a praphite crucible, and put into a sealed high pressure reaction synthesis equipment; the reaction equipment is vacuumized and filled with nitrogen to a proper pressure, and the combustion synthesis reaction is triggered by partial electrothermal ignition or partial high frequency induction heating; after the completion of the reaction, the products are collected and treated, and the heterogeneous nano silicon carbide powder with an average crystal particle size less than 100nm can be obtained. The invention realizes the target of preparing high quality nano silicon carbide powder through combustion synthesis technique with low cost, and has the advantages of simple and convenient technique, energy conservative synthesis process, cleanness and pollution free, etc.

Description

technical field [0001] The invention belongs to the technical field of preparation of inorganic nanometer materials, in particular to a method for combusting and synthesizing homogeneous nanometer silicon carbide powder. Background technique [0002] As an important structural ceramic material, silicon carbide ceramics have excellent characteristics such as low density, high hardness, strong wear resistance, oxidation resistance, corrosion resistance, high thermal conductivity, small thermal expansion coefficient, good thermal stability, and outstanding high-temperature strength. , has been widely used in bearings, cutting tools, mechanical seal components, rocket nozzles and engine components, and has great development potential. As the raw material for the production of silicon carbide ceramic products, the commercial demand of silicon carbide powder is also increasing year by year. In particular, high-quality submicron and nano-scale ultrafine silicon carbide powders are...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B31/36C04B35/569
Inventor 李江涛杨坤刘光华杜吉胜杨术亮侯晓奕孙辉
Owner TECHNICAL INST OF PHYSICS & CHEMISTRY - CHINESE ACAD OF SCI
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